Used to pre-open bale-packed fiber, then transfer the fiber to the next working station according to a desired percentages, with electronic weighing system (pans).
Used to pre-open and mix fiber, which will be sent to next working station by fan.
Suitable to card the fiber and process it into regular fiber web for webs.
Used to fold evenly and lap fiber webs into certain width and thickness.
Fiber Feed Hopper
Working width: 1100 mm.
Production capacity: NN240 kg/h/set.
Control method: photoelectric.
Weighing system: electronic weighing.
Installed power: 3.75 kW.
Machine frame is 8 mm thick steel plate, cut with plasma by numerical control.
Spiked lattice is high quality wooden lattice, with thick canvas backing and angle steel supports.
Horizontal feeding lattice is wooden lattice, two section stagger positioned.
Diameter of stripping rollers with pins: 380 mm, with three lines of pins.
Upper and lower photoelectric controls for fiber feeding.
Diameter of opening roller: 500 mm (with the clothing).
Speed of opening roller: 900 rpm.
Production capacity: 350 kg/h.
Installed power: 8.45 kW.
The machine frame is 10 mm thick plate welded.
Feeding apron is wooden lattice.
Feed rolls are steel groove style rolls, the diameter is 75 mm, upper and bottom rolls with spring loaded pressure.
With metal feet welded to main cylinder body.
Fiber transfer fan is separately driven.
Permanent strong magnet for metallic impurities removal.
Diameter of fiber transfer duct is 300 mm.
Photoelectric sensors in cabinet collector for controlling feed amount, and equipped with reverse switch.
Power: opening roll 5.5 kW, feed rolls 0.75 kW inverter drive, fan 2.2 kW.
Polyester Fiber Opening Line
Hopper feed specifications: with electronic weigh pan, working width 1100 mm, photoelectric level control, two top strip rolls each with 0.75 kW motor, one inclined spiked apron with 1.5 kW motor, one horizontal apron with 1.5 kW motor.
Opener specifications: 500 mm diameter opening roll, working width 1300 mm, horizontal feed conveyor with 1180 mm width, 70 mm feed rolls with 0.75 kW motor, main cylinder with 4 kW motor, fiber transport fan with 4 kW motor, pinned wood lags.
Total length: 3100 mm.
Single Cylinder Double Doffer Double Random Card/Garnett Machine
Working width: available up to 2500 mm.
Output capacity: up to 300 kg/h (with first class 6 denier or above fiber as standard).
Fiber range: 2.5 to 15 d × 36 to 65 mm.
Outlet speed: ≤50 m/min.
Installed power: 23.5 kW.
Machine frame is made of high quality castings (HT200), high temperature stress removed and high-precision processed, assembled with braces.
Horizontal feeding lattice is PVC lattice, with press roller for even feeding.
Four rollers for feeding with diameter 65 mm, at the entry, anti-metal protection device is used at the fiber input of machine with auto-stop warning.
Diameter of main cylinder: 1230 mm, diameter of double doffer: 492 mm each.
Five carding sections to card fiber completely (workers and stripper pairs) and form web evenly.
Edge-suction system is equipped in 4 places.
The dust particles will be transferred to dust collection station.
Walking platforms are placed on two sides of machine for maintenance.
Machine safe guard cover is transparent organic glass.
Power: main cylinder 15 kW, double doffer 3 kW, feed rolls 1.5 kW, edge-suction fan 4 kW, all motors are inverter type except edge-suction fan.
Cross Lapper
Input apron width: up to 2500 mm.
Output apron width: up to 3000 mm.
Cross lapping speed: maximum 40 m/min.
Output speed: 1 to 12 m/min.
Fiber feed range: 40-600 g/m².
Control accuracy: CV ≤4%.
Installed power: 8.2 kW.
Machine frame is 8 mm thick plate assembled with braces.
Anti-static PVC lattices are for transferring, cross lapping and compensating. Bottom lattice is wooden lattice.
Each lattice driving surface is on seamless steel.
Cross lapping and reciprocating motion is accurately controlled by Mitsubishi PLC.
Reciprocating unit includes synchronous belt for drive.
The height of bottom lattice is controlled electrically, adjustable height up to 800 mm.
Power: oblique apron 1.5 kW with inverter, compensating apron 1.5 kW, reciprocating apron with 3 kW inverter control, bottom lattice 2.2 kW with inverter.
Rigid Wadding Oven Double Conveyor (High Density)
Width: 3110 mm (132).
Main power drive: 5.5 kW.
Cooling section motor: 2.2 kW.
Conveyor lift motor: 1.5 kW.
Circulation fans, 22 kW × 2 (quantity: 2).
Overall height: 3150 mm.
Overall length of oven with entry and exit section: 7910 mm.
Length of entry section: 1745 mm.
Length of exit section: 1345 mm.
Net length of oven: 6000 mm (length of oven, entry and exit: 9090 mm).
Length of cooling section: 1430 mm (length of oven, entry, exit and cooling section: 10520 mm).
Space between cooling section and winder: 1000 mm.
Length of winder: 1800 mm.
The whole top belt moves up and down.
The conveyor belts are made of mn-steel and the surface is plated with teflon.
Total length all sections: 13,320 mm.
Usual height of product is up to 100 mm. Can do higher.
Maximum temperature is 220 degrees celsius.
At 60 grams per square meter, the speed of the oven is around 6 to 7 m/min.
Baltur burner consumption is not fixed, it is approximately 3 cubic meters/hour at normal working conditions.
Synchronizing with the crosslapper by output signal: 10 V.
The oven can handle weight from 60 gsm to 4000 gsm.
The inverter is Emerson (American brand), the PLC is Japan Mitsubishi (can be Siemens also).
