Egan, 1600mm, 1990, 200 TN/Month Capacity, 2 Extruders, Stretch Film Extrusion Line

Description

  1. Overview
    1. Net width and capacity: 1600 mm
    2. Monthly capacity about 200 tn
    3. Film structures: AB or ABA
    4. Products: stretch films 15…100 µm and PP cast films 18…50 µm
    5. Working speed: 180-220 m/min, 150 m/min production cast film
  2. Extruders
    1. Two extruders – Egan 4 ½” (114 mm) and Egan 3 ½” (89 mm)
    2. Heating zones on extruder A: 6
    3. Heating zones on extruder B: 6
    4. DC drives on extruders
    5. Power of extruder A drive: 205 kW
    6. Power of extruder B drive: 113 kW
  3. Casting
    1. Die width 1880 mm
    2. Air knife and two chill roll system with diameter 600 mm
    3. Equipped with special microgrooved chill roll with water, 1800 mm wide, for the production of embossed films
    4. No chiller included; capacity required: 200 kW
  4. Die Head and Thickness Control
    1. Die head equipped with automatic thickness control system that regulates the opening of the die
    2. Heating zones on die head: 7 and 37 heated die bolts
    3. Thickness control system: Ohmart
  5. Corona Treatment
    1. Sherman corona treatment
  6. Slitter Winder
    1. Afex (center – surface driven), max roll diameter 800 mm
    2. Core diameter: 76 or 152 mm
    3. In-line slitting system
    4. Semiautomatic loading of shafts at the winder
    5. Semiautomatic unloading of finished rolls
  7. Edge Trim Recycling
    1. Edge trim recycling via Conair grinding back to main extruder
  8. Line Control
    1. Egan CMR 2000 line control
  9. Dosing Units
    1. 2 x gravimetric dosing units, 4 components, Ekman, one on each extruder
  10. Power
    1. Power installed: drives total 340 kW / 150 kW and heaters 165 kW / 70 kW
    2. Power consumed: 0.75 kWh/kg of film; includes cooling and lights
  11. Condition and Availability
    1. Machine can be seen in production
    2. Immediately available