Teijin Seiki, Polyester Staple Fiber Plants (2 Lines), 1995, 160 Tons/Day Total Capacity, Direct Melting Spinning System

Description

  1. Overview
    1. Capacity: 80 ton/day/line (24 hours), total 160 tons/day
    2. Teijin Seikei technology, Japan
    3. 32 positions (8 positions/beam x 4 beam/line)
    4. Production: 1.4 denier/cotton blending
  2. Comprised Of
    1. Spinning beam with insulation (Teijin Seiki, Japan): 4 sets, 8 position/beam, pitch 450 mm
    2. Spinning pack for H.M self seal type (Il-Jin): (32+16) sets, φ300 x 332H, in dia φ15, SUS 304
    3. Spinneret for H.M (Kasen, Japan): (32+16) sets, φ225 x 12T x 2620 hole, φ0.28 x 0.5, SUS 630
    4. Gear pump for H.M (Zenith, USA): 32 sets, 90 cc/rev, 1 in 1 out, 8.5-31.0 rpm
    5. GP driving system for H.M, cyclo reduction gear (Teijin Seiki, Japan): 32 sets, 2.5 kW at 1830 rpm, I=1/59, CVMS3-4165, 500-1830 rpm, S45C
    6. Quenching stract with spin tube (Teijin Seiki, Japan): 32 sets, circular flow, φ495 x 4595L, SUS304, A1052P
    7. Hoist and rail for pack loading (Namsung): 1 set, 1.5 ton monorail hoist, H:10.3 m/min, 3.5 kW, T:16 m/min, 0.4 kW, 440 V, 60 Hz, 3 phase, SS41
    8. Dowtherm boiler for H.M (Choheung): 2 sets, shell boiler, φ740 x 1966L/V=0.75 m² (A=4.5 m²), 60 kW x 2 = 120 kW, SB42
    9. Pack-preheater for H.M (Sudo): 1 set, 3460 x 850 x 1240H, 5 kW x 8 = 40 kW, 16 ea/set
    10. Orifice, manometer butterfly valve (Saewang): 64 sets
    11. Quenching bottom plate (Saewang): 1 set
    12. Gathering guide and guide stand guide (Tokyo, Japan): 1 lot, dia 80 x 50L
    13. Guide for creel (Tokyo, Japan): 1 lot, dia 57/dia 35 x 15W, dia 180/dia 30 x 66W, titan ceramic/alumina ceramic
    14. Oil roller - two stage type (Noritake, Japan): 1 lot, dia 150 x 120W, 21-85 rpm, carborundum
    15. Oil concentration tank for H.M (Samjin): 2 sets, rectangular type/=V0.26 m², SUS304
    16. Free roll for TOF (Samjin): 1 lot, dia 52/dia 50 x 32W
    17. Oil circulating pump OCT (Chung Woo): 2 sets, 60 L/h x 8.5 mH, 0.75 kW x 4P
    18. Capastan for H.M (Hanjin): 1 set, speed: 600-1400 m/min, dia 240 x 200L x 7 pcs, 15 kW at 1253 rpm, SS41/SB42+HCR
    19. Nip reel for H.M (Hanjin): 1 set, speed: 600-1400 m/min, dia 480 x 125L x 1 pcs dia 480 x 165L, SS41/SER.C
    20. Can traverser (Hyundai): 1 set, speed: X: 0.7-1.5 m/min, Y: 5.0 m/min, X.Y: 1600-1800 rpm, SS41
    21. Auto can feeding system (Hyundai): 1 set, feed: 12 lane return: 2 lane, 15 can/lane
    22. Tow can (Seawang): 60 sets, outside: 1850 x 2520H, inside: 1800 x 2180
    23. Creel for tow can (Samjin): 1 lot, double creel type, tow pitch: 2 m, beam height: 4 m, 15 can/lane
    24. Guide stand for H.M with guide (Samjin): 1 set, self stand type, dia 35/dia 30 x 15W x 32 pcs
    25. Tensioner (Teijin Seiki, Japan): 1 set, brake roll: 8 pcs, fixed roll: 2 pcs, dia 130 x 1590L, 1660W x 2955L x 1678H
    26. Draw oil bath (Samjin): 1 set, 1700W x 1200L x 310H, dia 85 x 1450L x 5 pcs
    27. Oil tank for DOB (Samjin): 1 set, 1000 x 1200 x 550H, V=400 L
    28. Oil circulation pump for DOB (Samjin): 1 set, 70 liter/min x 7 mH, 0.25 kW x 2P
    29. 1st roll stand with drive (Teijin Seiki, Japan): 1 lot, dia 360 x 1500L x 6, dia 360 x 1500L x 1, dia 440 x 1460L x 1, 1100 kW x 4P at 1450 rpm
    30. Hot water bath (Samjin): 1 set, 2950L x 1900W
    31. Hot water tank (Samjin): 1 set, 1400 x 1300 x 1080H
    32. Hot water circulation pump for HWB (Samjin): 1 set, 50 liter/min x 5 mH, 1.5 kW x 2P
    33. Pit up pump for HWT (Samjin): 1 set, 100 liter/min x 2.8 mH, 0.185 kW x 2P
    34. 2nd roll stand with drive (Teijin Seiki, Japan): 1 set, dia 360 x 1500L x 7, dia 440 x 1460L x 1, 270 kW x 4P at 1450 rpm, I=1/3.5
    35. Steam bath (Teijin Seiki, Japan): 1 set, effective width: 1450L
    36. 3rd roll stand with drive (Teijin Seiki, Japan): 1 set, dia 360 x 1500L x 7 with cooler, 480 kW x 4P at 1450 rpm, I=1/3.5
    37. Dry set roll for H.M with cooler (Teijin Seiki, Japan): 1 set, dia 900 x 1520L x 13 pcs, 480 kW x 4P at 1450 rpm, I=1/11.032
    38. 4th roll stand with oil nozzle (Teijin Seiki, Japan): 1 set, dia 360 x 1500L x 6, dia 440 x 1460L x 1, 140 kW x 4P at 1450 rpm, I=1/3.5, 100 kW x 4P at 1450 rpm
    39. Finish oil tank with mixer (Samjin): 1 set, 900 x 1300 x 550H, V=450 L
    40. Finish oil pump for FOT (Chung Woo): 1 set, 20 liter/min x 13.5 mH, 1.5 kW x 4P
    41. Over lapping device with TN control device (Fleissner, Germany): 1 set, width: 340 mm x 4 tow, dia 190 x 600L x 4 pcs
    42. Pre heater box (Fleissner, Germany): 1 set, length: 3000 mm, width: 400 mm
    43. Exhaust fan for RHB (I Wha): 1 set
    44. Steam exhausting system for set roll steam bath preheating box (Dae Seung): 1 set
    45. Crimper with spare head (Fleissner, Germany): 1 set, working width: 340 mm
    46. Motor and inverter for crimper (Fleissner, Germany): 1 set, 75 kW at 1450 rpm, 50-500 rpm
    47. Heat exchanger for crimper with circulation pump (Sam Heung): 2 sets, heat: 50000 kJ/h, cool: 100000 kJ/h
    48. Water circulation pump (Hyup Jin): 1 set, centrifugal type
    49. Hoist for crimper (Mirea): 1 set, spur geared chain: 5 ton x 7 m
    50. Feeding unit (Fleissner, Germany): 1 set
    51. Continuous drying setter for H.M (Fleissner, Germany): 1 set, W: 1800 mm, dry: 5 x 2700 mm, cool: 2700 mm, exit: 7000 mm
    52. Dancer R/O for cutter (Teijin Seiki, Japan): 1 set, dia 160 x 2 pcs, dia 200 x 1 pcs
    53. Chutter and rotor (Teijin Seiki, Japan): 1 set