Sucker, Complete Denim Plant, Indigo Warp Dyeing System

Description

  1. Overview
    1. Direct warping machines made by Hacoba, models BMS-1250-E and BMS-1400-E, capable of warping different widths of warp beams between 1400 mm and 2100 mm flanges up to 1400 mm diameter (1988 and 1991).
    2. Creels made by Hacoba, H type with 450 ends each, pitch 330 mm.
    3. Primary warping beams: 36 of diameter 1000 mm and width 1400 mm, and 17 of diameter 1000 mm and width 1600 mm.
  2. Indigo Warp Dyeing Installation No. 1
    1. Installation for dyeing made by Sucker, model WN/TZ/LC with creel for 12 primary beams for 1600 mm width.
    2. 8 indigo boxes plus 2 washing boxes and 1 additive or additional washing box.
    3. 1 hydraulic accumulator for oxidation at the exit of each box.
    4. 2 synchro dryers at the exit of last box.
    5. Sizing machine made by Sucker, double deep sizing box, exit on 2 synchros TZ type (4x2 drums).
    6. 2 accumulators Sucker Muller, take up WN model of 3200 mm width for flanges up to 1000 mm diameter (1987).
    7. Machine suitable for sulfurized colours and blue denim.
  3. Dyeing Installation No. 2
    1. Installation for dyeing made by Sucker, model WN/ZGV/SD with creel for 12 primary beams for 1600 mm width.
    2. 8 indigo boxes plus 2 washing boxes and 1 additive or additional washing box.
    3. 1 mechanical accumulator for oxidation at the exit of each box.
    4. 2 synchro dryers at the exit of last box.
    5. Sizing machine made by Sucker, double deep sizing box, exit on 2 synchros TZ type (4x2 drums).
    6. 2 accumulators Sucker Muller, take up WN model of 3200 mm width for flanges up to 1000 mm diameter (1980).
    7. Machine suitable for blue denim.
  4. Weaving Equipment
    1. No. 1 trolley electric powered made by Genkinger, model E-KHS 25 M GE V, up to 390 cm and twin beams device (1989).
    2. No. 2 Titan draw-in machines for heddles and droppers, 390 mm width, with 2 draw-in machine each one.
    3. No. 1 Knottex knotting machine with 2+2 twin trolleys of 2000 mm each fixed to another one, as 1 full trolley of 4000 mm.
  5. Finishing Lines
    1. No. 1 brushing machine made by Monforts, with J-box accumulator (1980).
    2. Sanforizing line for denim Morrison/Fite/Testa 1980/2001: No. 1 sanforizing range made by Morrison, model 80/140 with J box accumulator for feeding, singeing machine made by Fite, padder made by Morrison, weft straightener made by Bianco, and 2 x 9 dryer drums towers, and exit with automatic Testa machine on jumbo rolls (1980/2001).
    3. Finishing line for denim with (NH4 OH) system Monforts/Lewis (1980): No. 1 installation for treatment with (NH3) ammonium hydroxide, made by Monforts, model NH3-200 (1980).
    4. No. 1 installation for recuperation of (NH3) ammonium hydroxide, made by Lewis Cimco, with 2 compressors of 500 hp each (1980).
  6. Fabric and Warping Stock Units
    1. 2 paternoster units for twin beams, capacity of 48 positions each, for 2 twin beams each position, total 96 twin beams capacity each paternoster.
    2. 5 paternoster units for fabric rolls: 2 with 35 trays capacity for rolls up to 400 mm diameter, 3 with 42 trays capacity for rolls, total 196 trays for fabric rolls.
    3. Automatic computerized stock can be demanded and automatically doffing into a conveyor for being brushed and sanforized in the lines.
    4. Can be controlled by computer for inventory stock.