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NovaStar, PN101, Sandwich Panel Production Line, 1000-1200mm Width, 32 kW, 45m Length

Description

  1. Overview
    1. PN101 panel line production for different types
    2. H panel of EPS/PU: 1200/1000 mm
    3. Tong and groove wall panel of EPS/PU: 1150/950 mm
    4. Hidden wall panel of EPS/PU: 1125 mm (just for SP-8)
    5. Infixing panel of rock wool: 1150/950 mm
    6. Joint roof plate of EPS/PU: 980 mm or 950 mm
    7. Cap roof plate of EPS/PU: 950 mm
    8. Cap roof plate of rock wool: 950 mm
    9. Panel width range: 1000-1200 mm
  2. General Specifications
    1. Overall power equipment: 32 kW
    2. Overall length of the line: 45000 mm
    3. Overall width of the line: 4500 mm (max)
    4. Overall height of the line: 2200 mm
    5. Overall weight of the line: ~22 t
  3. Machinery Description
    1. Forming Machine
      1. Uncoiler
        1. Type of uncoiler: manual
        2. Material of coil: color coating coil
        3. Thickness of sheet: 0.3 to 0.8 mm
        4. Width of coil: 1000 mm or 1200 mm
        5. Weight of coil: less than 5 tons
        6. Inside diameter of coil: 480 to 520 mm
      2. Apply Guard Film
        1. Type of apply guard film: automatic
      3. Into Shearing
        1. Type of shearing: electrical shearing
        2. Driven power: 0.75 kW
      4. Forming Machine
        1. Design of profile: see drawing attached
        2. Type of forming: one layer forming
        3. Forming stands: 14 stands bottom layer
        4. Roller diameter: ¢80 mm
        5. Roller material: 45 steel heat treatment
        6. Thickness of chrome plating of roller surface: 0.05-0.06 mm
        7. Speed of forming: 0-6.0 m/min synchronies with panel machine
        8. Type of synchronies: electrical synchronies
        9. Driven power: 3.0 kW
        10. Installation instruction: two parts
        11. Size of forming machine: 11000 x 2200 x 2200 mm
        12. Weight of forming machine: ~8 t
    2. Panel Machine
      1. Type of uncoiler: manual
      2. Material of coil: color coating coil
      3. Thickness of coil: 0.3-0.8 mm
      4. Width of coil: 1000 mm or 1200 mm
      5. Weight of coil: less than 5 tons
      6. Inside diameter of coil: 480 to 520 mm
      7. Grooving
        1. Grooving: in according to design requirement
        2. Depth of groove: 0.5 to 1.0 mm
      8. Into Shearing
        1. Type of shearing: electrical
        2. Numbers of shear: 2 sets (top and bottom each one)
        3. Drive power: 0.75 kW
      9. Glue Pump
        1. Numbers of pump: 4 sets (top and bottom each 2)
        2. Drive power: 0.37 kW
        3. Flow volume of glue: 0 to 0.4 kg per pump
        4. Type of flow volume control: change frequency
        5. Scale of glue: (white) 1: (black) 1.5
      10. Spread Uniformly Device
        1. Speed of spreading: 80 times/min
        2. Driven power: 0.5 kW x 3
      11. Roller Forming Device for C Channel
        1. Numbers of forming devices: 2 sets
        2. Forming speed: 0-6.0 m/min synchronies with panel machine
        3. Type of synchronization: electrical
      12. Composite Rubber Roller
        1. Roller diameter: 150 mm
        2. Thickness of composite rubber layer: 10 mm
        3. Hardness of composite rubber layer: 60
        4. Number of rollers: 26
      13. EPS Edge Cutter
        1. Type of cutting: electrical heat cutting
        2. Numbers of heaters: 3
        3. Heater power: 2.5 kW x 6
        4. Driven power: 0.75 kW
      14. Panel Cutter
        1. Material: EPS
        2. Type of cutting: shearing cutter
        3. Drive power: 1.5 kW x 2
        4. Panel thickness: 40-300 mm
        5. Panel length: 1200-30000 mm
        6. Movement of cutter: 1800 mm (cylinder distance)
        7. Type of operating: touch screen
        8. Overall weight of cutter: ~1.5 t
  4. Electrical Control System
    1. Electrical voltage: 480 V
    2. Type of controlling: PLC (Mitsubishi)
    3. Touch screen: MT506 (Taiwan)
    4. Speed measure device: Omron (Japan)