NovaStar, DG235, New, High Temperature High Pressure Yarn Dyeing Machine, 108 to 198 Bobbins Capacity, Max 135°C
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Description
Overview
DG235 series package dyeing machine suitable for processing natural and synthetic fibers and their blends: 100% cotton, poly/cotton, polyester, poly/wool, acrylic, nylon, ramie/cotton, woolen, etc.
Accepts different modules of carrier, versatile enough to process a large variety of yarn make-ups e.g. cones, muffs, cakes, hanks, loose stock, tops, warp beams, cheeses, etc.
Newest construction of integral type heat exchanger, centrifugal pump and 180° flow reversal valve, without external circulation piping for space saving by 20%.
Low ratio 1:6 ~ 1:7 for great saving of dyes, auxiliary agents, steam and water, also minimizes waste drain.
Main kier and all wet parts are made of highly corrosion resistant stainless steel.
Newly special pump for dyeing is for high efficiency, high performance and energy saving; motor of the main pump is controlled by frequency inverter.
Heat exchanger of high efficiency.
Newest type 180° flow reversal valve device for flow reversal without dead time increases number of circulations to minimize shade unevenness.
Low ratio can save the dyestuff, auxiliaries and energy.
Rapid rinsing system can reduce rinsing time and water consumption.
Reliable locking kier cover, with balancing weight and lid safety interlocking device.
Advanced dyeing computer displays temperature curve, dyeing steps and output and auto control for water supply, drain, heating, temperature preservation, cooling and rinsing.
Technical Data
Standard size of the package is Ø165 x 165 mm of 1 kg.
Designed working pressure: 0.45 mpa.
Max working pressure: 0.4 mpa.
Designed working temperature: 140°c.
Max working temperature: 135°c.
Max heating rate: approx. 30 minutes from 20°c to 130°c.
Cooling rate: approx. 20 minutes from 130°c to 80°c.
Standard Structure
Dye kier and parts in contact of liquor are made of high quality corrosion resistant stainless steel.
High efficient stainless steel centrifugal pump with mechanical seal and controlled by frequency inverter.
One set stainless steel package carrier.
Rapid kier lid opening device and safety interlocking device.
Auto control flat type flow reversal device.
High efficiency external heat exchanger.
Additions tank with dosing device.
Auto pressure adding and discharging device for main kier.
Highly precise pressure difference type sensor for level control.
Stainless steel control cabinet with micro processor for automatic control of water supply, heating, temperature preservation, cooling and drainage.
Included Components
Air pad.
Stainless steel dye kier.
Cover lid with 85°c safety lock.
Stainless steel main pump with motor.
180° flat type auto flow reversal.
External column-piped heat exchanger.
Level control.
Temperature control.
Safety system.
Dosing system.
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