Neumag, BCF Extrusion Line, 3-End

Description

  1. General
    1. Production of BCF polypropylene single color carpet yarn
    2. Manufacturer: Neumag
    3. Titer range: 1600 / 3200 dtex
    4. Filaments: 120 / yarn trilobal
    5. Arrangement: vertical line, level 4.5 m
    6. Construction date: 1994
    7. Start date: 1994
  2. Extruder And Dosing
    1. Colortronic conveying for polypropylene and masterbatch (excluding vacuum pump)
    2. One Hartig extruder, diameter 114 mm, L/D = 28
    3. K-Tron gravimetric masterbatch metering (color metering)
  3. Spinning Beam And Spinnerets
    1. One Neumag spinning beam with 8 spinnerets, 120 filaments trilobal
    2. 4 spinning pumps, 30 cc/t
    3. 8 spinnerets per extruder
    4. Spare: 8 spinnerets
  4. Heating System
    1. One Neumag Dowtherm heater, heated with Dowtherm vapor (separate electric boiler)
  5. Quenching And Spin Finish
    1. Neumag quenching air: 4 chambers, 2 spinnerets per chamber
    2. Spinning oil metering pumps for Neatoil
  6. Draw Texturizing Machine
    1. Neumag draw texturizing machine: 4 positions per extruder, 4 positions in total
    2. Per position: 2 yarns
    3. 1 double automatic yarn cutter
    4. 1 cold godet inlet
    5. 2 heated godets draw (digital controller for temperature)
    6. 1 double hot air split texturizing device
    7. 1 large double cooling drum
    8. 1 double air interminglers (Temco)
    9. 1 cold draw off godet
    10. 1 double automatic winder RK3000 with auto doffing
    11. 6 inverters: 1 and 2 Siemens for inlet godets + first draw duos; 3, 4, 5 and 6 Mitsubishi for individual per draw off godet
  7. Texturizing Nozzles And Chambers
    1. Neumag texturizing nozzles: 10 pieces
    2. Neumag lamella chambers: 10 pieces
  8. Exhaust Fans
    1. One for monomer
    2. One for texturation
    3. One for cooling drum
    4. One for tangling box
  9. Included Accessories
    1. Various spare parts
    2. One yarn suction pistol