Complete line for production of roofing carriers of standard type or reinforced type as well as production of geotextiles
Specifications
Weight range: roofing carriers 120-300 gsm and geotextiles 80-500 gsm
Production capacity: roofing carriers up to 650 kg/h according to grammage and geotextile 550 kg/h according to grammage
Working width: roofing carriers 3.03 m (3 rolls each 1.01 m) and geotextiles 3.2 m
Utilities: installed effect 900 kW, compressed air 6 bars and 100 m³, closed circuit temp. 7-12° C, installed 100,000 kcal/h, industrial water ph 6-7, hardness = 100 ppm, temp 25° C, approximately 1 m³/h
Fuel: natural gas installed 3,000,000 kcal/h; diathermic oil heater required, oil temp. up to 300°C, installed capacity 500,000 kcal/h
Electric system: main central cabinets on separate mezzanine, plc ge fanuc, siemens, mitsubishi; operator's panels esa, siemens op series, pc panel
Opening Of Fibers
03 x meccannica carresi 3440 bale openers, with hydraulic loading cradle for bales, electronic weighing devices and collecting belts to material fans (bale opener 1 + 2 feeding line 1)
02 x fine openers with loading silo and pneumatic conveying system to cards with metal detectors
Carding Units
01 x f.o.r. injection card included volumetric feeding, double cylinders, double doffers with oscillating combs
01 x thibeau card with volumetric feeding, double cylinders and double doffers (card is older model but revised 2001), frequent converts for main drives including at exit belt a web widener from 3.5 m to 4.0 m from mount hope type 146e961d. This web goes straight through the 2 crosslappers.
Production Line
02 x automax fatc 5000 crosslappers, ingoing 3000 mm and outgoing 4500 mm
01 x spinnbau web-drafter of 6 groups of rollers used in the process of making geotextiles
01 x dilo hyperpunch od-ii pre-needler, ww 4000 mm, double board upstroke, 1375 strokes/min, 6286 needles/m
01 x dilo oug-ii finishing needler, ww 3600 mm, double board, up/down stroke, 1300 strokes/min and 28,000 needles/lm
01 x nonwoven drafter in front or calander
01 x küster 412.30 hot calander with 2 calibrating heated rolls, thermal oil heated (boiler system not included), jacketed configuration exit in 2 cooling rollers
01 x beta fmc 2-roller padder with 3 vertical rollers configuration (upper and lower rubber and middle stainless steel) for saturation of the felt
01 x pre-heating unit, vertical tunnel configuration, thermal oil heated (boiler system not included)
01 x perforated drum dryer, high efficiency air-through system, dia 3000 mm, heated with natural gas
01 x cooling calander with 2 calibrated rollers, jacketed configuration for chilled water cooling
01 x take-up winder for length and crosscutting
01 x winder for trim edges
01 x binding mix preparation for saturation padder with mixing tanks, fully automatic with plc controls
01 x unwinding railbound unwinder for fiberglass insertion when producing reinforced roofing to be located between webwider and lower crosslapper
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