Sandwich Panel Production Line, 1000-1200mm Panel Width, 40-220mm Thickness, 2-12 m/min

Description

  1. Technical Specifications
    1. Panel width: 1000 - 1200 mm (wall panel)
    2. Panel width: 1000 mm (roof panel)
    3. Panel thickness (PU): 40, 60, 80, 100, 120, 140, 170, 200, 220 mm
    4. Panel length: 20000 mm
    5. Panel weight: 25,875 kg/ml
    6. Production speed: 2 to 12 m/min
    7. Height of working plane: 1350 mm
  2. Product Specification
    1. Type of panels: wall panel (visible fix)
    2. Type of panels: roof panel
  3. Technical Data of the Line
    1. Compressed air required: 2500 nl/min, available at 6 bar, dry (dew point +2.5°c) and clean
    2. Compressed air required: approx. 0.5 nm³/h, 6 bar, dry (dew point -23°c) and clean
  4. Design Data for Electrical Equipment
    1. Installed power: 1025 kw
    2. Network structure: tns
    3. Frequency: 50 hz ± 1%
    4. Supply voltage: 400 v / ac, 3 phases
    5. Voltage tolerance power section: ± 5%
    6. Voltage tolerance control section: ± 10%
    7. Auxiliary voltages / control voltage (single-phase alternating current): 230 v / ac
    8. Control voltage: 24 v / dc
    9. Solenoid-valve voltage: 24 v / dc
    10. Plc: 24 v / dc
    11. Lighting in the switchgear cabinets: 230 v / ac
    12. Protective measures: earthing
    13. Supervision system: intouch wonderware
    14. Electric electronic material: telemecanique
    15. Plc: siemens
    16. Gear motor: sew
    17. Ac motor: sew
    18. Pneumatic material: camozzi/parker/telemecanique
    19. Hydraulic material: rexroth
    20. Brushless motors: siemens
    21. Driver: siemens
    22. Inverter: siemens
  5. Climatic Conditions at Production Site
    1. Ambient temperature: min. 10°c / max. 35°c
    2. Relative air humidity: average 65%
  6. Paintwork
    1. Fixed mechanical parts: ral 5015, blue
    2. Moving parts: ral 1004, orange
    3. Hydraulic parts: ral 6000, green
    4. Pneumatic parts: ral 5012, grey
    5. Danger areas: ral 1021, yellow
    6. Switchgear cabinets and desks, inside and outside: ral 7032, pebble grey
  7. Composition of the Line - Roll Forming Section
    1. N.2 decoiler 7.5 tons for upper sheet
    2. N.2 coil cars with lateral movement 10 tons for upper sheet
    3. N.2 loading tables with pinch-roll for upper sheet
    4. N.1 shearing machine for upper sheet
    5. N.2 upper decoilers for protective film
    6. Upper pinch-roll for protective film application
    7. N.2 micro-ribbing profiling rollers for the middle part of the upper sheet
    8. N.1 profiling roll-forming for the edge of the upper sheet
    9. N.1 aerial conveyor for the sheet support to the heating system
    10. Structure + stairs + protection for upper machines
    11. N.2 decoilers 7.5 tons for lower sheet
    12. N.2 coil cars with lateral movement 10 tons for lower sheet
    13. N.2 loading table with pinch-roll for lower sheet
    14. N.1 shearing machine for upper sheet
    15. Sheet joining system for lower sheet
    16. N.1 loop for lower sheet
    17. Corona device for lower sheet
    18. N.2 lower decoilers for protective film
    19. Lower pinch-roll for protective film application
    20. N.2 micro-ribbing profiling rollers for the middle part of the lower sheet
    21. N.1 transversal moving carriage for profiling roll-forming units for lower sheet
    22. N.1 profiling roll-forming for the edge of the lower sheet (visible fix)
    23. N.1 profiling roll-forming for the lower sheet (roof panel)
    24. Electrical control system for the roll forming equipments, including cabling + installation material
    25. Disassembly and re-assembling for the roll forming equipments (option)
  8. Composition of the Line - Polyurethane Section
    1. Pre-heating system with electric/air exchanger
    2. Supporting guides for upper sheet to the double belt press