Tatham/Fehrer/Dilo Complete Nonwoven Line, 2500mm, 550-600 kg/hr

Description

  1. Overview

    1. Complete needling line for production of needle-punched material of all sorts and sizes.

    2. Width: 2500 mm.

    3. Year of construction: 1971-2000.

    4. Electrical: 380/3/50.

    5. Current raw material is polyester, but can run basically anything.

    6. Production from 80 - 700 gsm, currently running 120 gsm products.

    7. Capacity: 100 kg/hr.

  2. Line Components

    1. Spencer & Halstead suction fan for fibers, feeding into a cyclone.

    2. Spencer & Halstead hopper-feeder, yoc: 1971, working width: 1000 mm, 3 meter conveyor.

    3. Spinnbau carding willow, yoc: 1975, working width: 1000 mm, 3 m conveyor, main cylinder with 3 workers/strippers and doffer.

    4. Spencer & Halstead suction fan into 03 x blending and mixing silos each with dimensions 3100 x 3100 x 3700.

    5. 02 x Spencer & Halstead suction fans into 02 x Tatham silos and hopper-feed, yoc: 1971, working width: 1800 mm.

    6. 02 x Tatham cards, yoc: 1971, working width: 1800 mm, each with 2 main swifts with 3 workers/strippers and 1 doffer with take-off comb.

    7. 02 x Tatham crosslappers, yoc: 1971, ingoing 2000 mm and outgoing 2500 mm.

    8. Fehrer NL 28 pre-needler with CBF, single board, downstroke, working width: 2500 mm, yoc: 1971, 60 mm hub, 650 strokes/min, 1000 needles/lm.

    9. Additional winder for possibility of take-up only pre-needled web.

    10. Dilo OD/II/25 finishing needler, double board, downstroke, working width: 2500 mm, yoc: 1982, 30 mm hub, 1200 strokes/min, 6000 needles/lm.

    11. Edge-slitter, working width: 2500 mm.

    12. Soc-mec calender, working width: 2500 mm, yoc: 2000, two cylinders, both ss and oil-heated.

    13. Fehrer W24 winder, working width: 2500 mm, yoc: 1971.

    14. Laroche edge-trimming machine, working width: 500 mm, yoc: 1991.

  3. Hergeth Complete Nonwoven Line

    1. Complete nonwoven line for manufacturing of household wipes (among others).

    2. Width: 2400 mm.

    3. Year of construction: 1986-1993.

    4. Electrical: 380/3/50.

    5. Web formation: drylaid carded and short-fiber airlaid (pulp).

    6. Web bonding/consolidation: by means of chemical bonding (latex) and thermal bonding (cylinder dryers).

    7. With printing capability.

  4. Hergeth Line Components

    1. 01 x Kamas hammer-mill for pulp.

    2. 03 x Hergeth Hollingsworth HF bale-openers, yoc: 1986 (only 2 complete), with receiving conveyor and mixer.

    3. 06 x Hergeth Hollingsworth FS5 feed boxes.

    4. 02 x Hergeth Hollingsworth MTO fine-openers.

    5. 03 x Hergeth Hollingsworth FK fiber accumulators.

    6. 01 x Hergeth AG14-D2-R2, yoc: 1991, working width: 2500 mm, breast with 1 worker/stripper, main cylinder with 3 workers/strippers, 2 doffers with randomizing and condensing rollers, with MC-W masterchute.

    7. 01 x Hergeth Hollingsworth belt-weighing system.

    8. 01 x Dan-Web pulp distributor (airlaid) unit.

    9. 01 x Hergeth AG14-D1-R2, yoc: 1991, working width: 2500 mm, breast with 1 worker/stripper, main cylinder with 4 workers/strippers, single doffer with randomizing and condensing rollers, with MC-W masterchute.

    10. 01 x cold pad batch unit for application of latex foam, working width: 2500 mm, application of latex on both sides.

    11. 01 x Mondonix foam applicator.

    12. 01 x Morrison cylinder stack for pre-drying, consisting of 27 steam-heated cans.

    13. 01 x Hansa printer with 3 cylinders (rubber, steel, rubber), single color printing.

    14. 01 x Morrison cylinder stack for drying, consisting of 24 steam-heated cans.

    15. 01 x accumulator with NDC systems thickness measuring/control device.

    16. 01 x Birch take-up unit with transversal cutter.

    17. 01 x Dusenberry slitter, working width: 2500 mm.

    18. 01 x Moldow pulp filter system.

  5. Current Production Details

    1. Currently running household wipes in the range of 35-70 gsm.

    2. Production rate capacity approx 550-600 kg/hr (based on two cards).

    3. Speed: 70 m/min.

    4. Useful width: 2200 mm.

    5. Fibers used mainly viscose and polyester.