Description
Overview
Equipment for yarn dyeing in cones or bobbins, fabrics or knit fabrics on cylindrical support, for working temperatures up to 130 °C and load up to 30 kg.
Equipment built-in stainless steel AISI 316 in all parts that come in direct contact with the dyeing bath, resistant to the products oxidation habitually used in industrial dyeing houses.
Manufactured with 2 pressure cylindrical vessels (kiers) in the horizontal position with automatic bath reversion device, with 2 pumps.
The main pump for the dyeing bath circulation and another secondary to generate pressure and to inject chemical products during the process.
Two manual valves permit the operation with half bath quantity (full capacity or half capacity of the machine).
Each head cover of the bodies sealed with silicon seal.
Expansion tank permits the constant bath exchange between inside vessel and outside expansion tank.
A cooler determines the possibility of this operation during high temperatures.
Shell and tubes heat exchanger fully manufactured in stainless steel.
Provided with necessary tubes and valves for a quality dyeing.
Stainless steel panel to control motors of the primary and secondary pumps, signaling and necessary electric materials and process accessories.
Main pump inverter to full changing of pump speed.
Utility Tank
Expansion tank: constant bath exchange between inside vessel and outside expansion tank with the next functions: bath return to the expansion tank, automatic recirculation.
Security: retention valve for protection of possible returns of the bath when the injection pump stops.
Technical Data
Height: 1250 mm
Width: 760 mm
Depth: 1180 mm
Loading nominal capacity: 2 x 15 kg
Kiers diameter: 260 mm
Average liquor ratio: 1:4 up to 1:6
Only cotton/PA
Nominal capacity: 20 kg
Spindles at work: 2
Number of cones/spindle: 8
Max cone weight: 1.2 kg
Max monthly productivity (base 5 daily batches/24 days per month) - cotton dyeing/PA cotton yarn (1.2 kg cone): 2.3 ton/month
Only PES bobbin 2.7 kg
Nominal capacity: 27 kg
Spindles at work: 2
Number of bobbins/spindle: 5
Max bobbins weight: 2.7 kg
Max monthly productivity (base 7 daily batches/24 days per month) - polyester polyester yarn (diaflex 2.7 kg): 4.5 ton/month
Primary pump: 9.375 kW, 12.5 CV
Expansion tank pump (secondary): 2.25 kW, 3 CV
Valve diameter for machine filling: Ø 1"
Valve diameter for general discharge: Ø 3"
Return to tank valve: Ø 1"
Heating (steam valve): Ø 3/4"
Condensate return: N/D
Water valve entrance: Ø 3/4"
Water valve return: Ø 3/4"
Heat exchanger drain: Ø 1/2"
Automation
Panel D: control of the primary and secondary pumps, as well as fundamental protections of all electric circuit.
Automatic valves for temperature control (heating, landing and cooling).
Sensors: temperature sensor PT 100, seal protection electrode sensor.
Main pump inverter to variation of pump speed.
The panel will be provided in stainless steel and with the process controller Eliar T 200E.
The process controller works with the pneumatic valves as follows: at thermal cycle: 1 heating (steam valve), 1 water valve, 1 water valve return, 1 heat exchanger drain, 1 filling valve, 1 drain valve, 1 return valve, 1 tank drain valve.
