NovaStar, WM203, PP Woven Sack Plant, 30-70kg/h Extrusion Capacity, 300-750mm Sack Width (New)

Description

  1. Overview
    1. Complete plant for producing mesh fabric from plastic tape, including multiple machines and spare parts.
    2. Monthly output: 20,000 meters of mesh fabric per month based on 8 hours per day, 25 days per month.
    3. Sack dimensions: width 300-750 mm, length as required.
  2. Included Equipment
    1. Plastic tape drawing machine WM203 – 1 set
    2. Cam type winding machine S-STL-II/150 – 1 set
    3. 4-shuttle mesh loom S-WYJ-4/750G – 6 sets
    4. Auto feeder TL-300 – 1 set
    5. Drying mixer FJ-50 – 1 set
    6. Recycling granulator SJ-FL120-II – 1 set
    7. Bag cutting machine CD-II – 2 sets
    8. Sewing machine GK8-2 – 3 sets
    9. Tape winding bobbin 38×230 mm (diameter × length) – 6,000 pieces
    10. Spare parts – 1 lot
  3. Plastic Tape Drawing Machine WM203
    1. Uses PP and HDPE material; through heating, extruding and drawing, makes tape for weaving on circular loom.
    2. Can use 100% recycled PP/PE granules or powder to produce yarn.
    3. Screw and cylinder made of nitrided 38CrMoAlA alloy steel, hardness over HV950.
    4. Helical gear reducer made of 20CrMnTi alloy steel.
    5. Chain wheel adopts 45# medium carbon steel after high-frequency quench treatment.
    6. Driving rollers electroplated with hard chrome; self-control tension winding roller on traction unit.
    7. Barrel, tee fitting and die use durable aluminium cast heater.
    8. Model: WM203
    9. Extrusion capacity: 30-70 kg/h
    10. Diameter of screw: 110 mm
    11. L/D ratio of screw: 23:1
    12. Rotational speed of screw: 25-75 r/min
    13. Width of die lip: 600 mm
    14. Drawing ratio: 4-8
    15. Drawing speed: 50-150 m/min
    16. Thickness of tape: 0.0025-0.08 mm
    17. Number of ovens: 2
    18. Motor power of extruder: 22 kW
    19. Heating power of extruder: 33 kW
    20. Power of driving motor: 5.5 kW
    21. Heating power of oven: 15 kW
    22. Installing dimension (L×W×H): 13,300×1,250×1,260 mm
    23. Weight: 5,000 kg
  4. Cam Type Winding Machine S-STL-II/150
    1. Energy-economy invention with 2.2-3 kW main motor only.
    2. Adopts cardioid cam to replace former reciprocation-shaft mechanism.
    3. Guiding axle uses GCr15 bearing steel; guiding pushing-board moved by linear rolling bearing and guiding axle.
    4. Rolling friction for reciprocating movement achieves less abrasion, stable movement and flat winding spindle.
    5. Overall length shortened by adopting 5 layers on both sides.
    6. Model: S-STL-II/150
    7. Layer number of spindle: 5
    8. Number of spindles: 150
    9. Dimension of bobbin (OD×L): 38×230 mm
    10. Speed of tape winding: 30-160 m/min
    11. Power of main motor: 2.2 kW
    12. Power of winding motor: 7 kW
    13. Installing dimensions (L×W×H): 4,700×1,500×1,700 mm
    14. Weight: 2,800 kg
  5. High-Speed Circular Loom for Mesh Bag S-WYJ-4/750G
    1. Adopts oscillation between roller and shuttle board; changes traditional sliding friction into rolling friction.
    2. Avoids woven cloth being polluted by lubricating oil.
    3. Small friction coefficient allows economic power consumption and high rotational speed.
    4. Can use plastic monofilament and tape as warp for weaving.
    5. Utilizes HDPE/PP tape to produce mesh bag for vegetable, melons and fruits packaging.
    6. Model: S-WYJ-4/750G
    7. Number of shuttles: 4
    8. Layflat width: 300-750 mm
    9. Maximum warp: 512 pieces
    10. Rotational speed of main body: 50-110 r.p.m.
    11. Gross power of motor: 2.7 kW
    12. Capacity: 60-180 m/hr
    13. Installing dimensions (L×W×H): 7,500×2,400×2,730 mm
    14. Weight: 1,900 kg
  6. Recycling Granulator SJ-FL120-II
    1. Processes clean or old broken PP/PE plastics into granules for reuse as raw materials.
    2. Screw and cylinder made of 38CrMoAlA alloy steel after nitriding.
    3. Consists of main extruder and sub-extruder, water tank and cutting part with alloy rotary cutter.
    4. Optional to be collocated with drying fan.
    5. Model: SJ-FL120-II
    6. Diameter of screw: 120 mm
    7. L/D ratio of main screw: 10:1
    8. L/D ratio of sub screw: 6:1
    9. Power of main motor: 18.5 kW
    10. Power of sub motor: 7.5 kW
    11. Rotational speed of screw: 50-80 r.p.m.
    12. Gross heating power: 12 kW
    13. Production capacity: 40-80 kg/h
    14. Power of cutting: 1.1 kW
    15. Installing dimensions (L×W×H): 4,500×2,000×1,100 mm
    16. Weight: 1,200 kg
  7. Drying Mixer FJ-50
    1. Used to dry and mix raw materials.
    2. Model: FJ-50
    3. Size of hopper (D×H): 600×600 mm
    4. Power of motor: 15-18.5 kW
    5. Production capacity: 200 kgs/hr
    6. Installing dimensions (L×W×H): 1,250×700×1,100 mm
    7. Weight: 300 kgs
  8. Auto Feeder TL-300
    1. Delivers dried materials to the hopper of extruder to reduce labor intensity.
    2. Can feed materials with fixed quantity in fixed time.
    3. Material-feeding manner: spiral manner
    4. Power: 1.1 kW
    5. Installing dimensions (L×W×H): 2,700×1,200×2,000 mm
  9. Sewing Machine GK8-2
    1. Can hem the bottom and the mouth of the bag.
    2. Model: GK8-2
    3. Maximum sewing speed: 1,400 r/min
    4. Type of thread chain: double-thread
    5. Length of stitch: 9-16 mm
    6. Maximum sewing thickness: 8 mm
    7. Power of motor: 0.55 kW
    8. Applied range: PP woven sack
  10. Bag Cutting Machine CD-II
    1. Cuts woven cloth in rolls into sheet as required.
    2. Maximum width of cloth roll: 800 mm
    3. Weight of cloth roll: ≤200 kg
    4. Power of thermal cutting: 0.4 kW
    5. Power of cloth-feeding: 0.37 kW
    6. Weight: 300 kg
    7. Installation dimensions (L×W×H): 5,000×2,000×1,000 mm