Standard clean cotton or polyester production line.
Fiber fineness: 3 to 20 D.
Fiber length: 51 to 110 mm.
Fiber mixing ratio range: 20 to 100%.
Production line output: 500 kg/h if it runs 22 hours per day.
Configured for 6D x 51 to 65 mm application.
Operation Procedure
Raw material → bale opener → preopener → blending lines.
Component 1: K-150 Feed Hopper
Quantity: 4 hoppers.
Machine width: 1500 mm (60 inches).
Control mode: twin-bucket operable type.
Max. gram weight: 3000 g/bucket.
Deviation of gram weight: ±10 grams.
Output of single machine: 150 to 180 kg/h (180 x 4 = 720 kg x 2.2 = 1584 lbs/hr).
Weighing: electronic scale.
Total power consumption of single machine: 4.5 kW.
Machine dimensions: 5200 x 1720 x 2500 mm.
Main machine frame is welded steel plates; feeding unit consists of conveyor unit of wooden slats; feed motor 1.5 kW, lift motor 1.5 kW, rollers and beater are driven separately, each motor 0.75 kW with slat conveyor; outer cover is made of cold-rolled steel sheets.
Component 2: Receiving Conveyor
Rubber belt surface 1200 mm (48") wide.
Metal frame body with sheet metal side covering and metal legs.
Component 3: K-150 Preopener
Located at end of conveyor.
Machine width: 1500 mm (60 inches).
Output: ≤650 kilograms per hour (1430 lbs/hr).
Total power: 9.2 kW.
Machine dimensions: 6400 x 1600 x 1000 mm (21 feet x 64" x 40").
Main machine frame is made of mould casting and structural steel; the feed roller is driven by 5.5 kW motor with photoelectric control; fan motor for cotton transporting 2.2 kW with a permanent magnet is inserted at the transition ductwork; cotton transporting duct diameter Φ220 mm (8.6") with flange connections; cotton feeding is controlled by photoelectric sensor.
Component 4: Ddc-170 Receiving Unit With Condensor, Storage And Mixing Unit (Distributor)
Machine width: 1700 mm (66 inches).
Total power: 10.4 kW (fan motor 3 kW).
Single bar.
Output: ≤650 kilograms per hour (1430 lbs/hr).
Machine dimensions: 5735 x 2600 x 3805 mm (18.8 feet x 102" x 150").
Consists of cotton transporting fan, cotton inlet, roller beater, cotton mixing chute, cotton outlet and electric control etc.
Main machine frame is welded steel plates; observation window with photoelectric sensor to control cotton level; cotton transporting fan drives the materials to receiving housing through ducts and chutes.
Component 5: Ddc-M One Hump Magnet
Magnets on two sides with flanges.
Summary Of Contents
K-150 hoppers: quantity 4.
Dk-120 conveyor: quantity 1.
K-150 preopener: quantity 1.
Ddc-170 blending unit, condensor, distributor: quantity 1.
Ddc-magnet: quantity 1.
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