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NovaStar, NN259, Thermo-Bonded Wadding Production Line, 3100mm, 200kg/h (New)

Description

  1. Overview
    1. Highloft output: 130 kg/h if one garnett machine
    2. Hard wadding output: 350 kg/h if 2 garnett machines
    3. Gram weight range: 60 to 350 g/m² for highloft
    4. Max thickness: 100 mm for hard waddings
    5. Ready width of final product: 3100 mm (final winder machine max is 3400 mm)
    6. Product thickness: 10 to 150 mm
    7. Product weight: 100 to 3500 g/m² (non-glue cotton 60-1500 g/m²)
    8. Suitable material: polyester hollow fiber, polypropylene, compound double-component fiber, 4080 synthetic fiber etc.
    9. Production capacity: 200 kg/h
    10. Control panels are included for all machines
  2. Pre-Opener
    1. Machine width: 1300 mm
    2. Overall dimensions: 6400 × 1600 × 1000 mm
    3. Installed capacity: 6.95 kW
    4. Output: ≤ 220 kg/h
    5. Speed of conveyor lattice: ≤ 10 m/min
    6. The wooden feeding horizontal lattice up to 3000 mm long
    7. The pre-opening machine incorporates beaters to open fibers
    8. The machine frame is made by high quality welded carbon steel with 10 mm thick plates
    9. The opener is equipped with high power magnet to remove the metal impurity
    10. The high speed fiber feeding centrifugal fiber movement fan is independent, the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with backward and forward control
    11. Blower fan motor is 2.2 kW
    12. When the feeding lattice and rollers are running, they are controlled by the photo electric in the collector cabinet
  3. Main-Opener
    1. Machine width: 1300 mm
    2. Output: ≤ 220 kg/h
    3. Speed of conveyor lattice: ≤ 10 m/min
    4. The main opener clothed with HN wire clothing to open fibers
    5. The machine frame is made by high quality welded carbon steel with 10 mm thick plates
    6. The opener is equipped with high power magnet to remove the metal impurities
    7. The high speed fiber feeding centrifugal fan is independent, the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with backward and forward control
    8. Blower fan motor is 2.2 kW
    9. When the feeding lattice and rollers are running, they were controlled by the photocel controls in the collector cabinet
  4. Chute Feed
    1. Machine width: 2000 mm
    2. Output: 240 kg/h
    3. The machine is suitable to mix and feed evenly into the garnett
    4. Vibrating plate is adjustable
    5. With photoelectric sensor to control cotton feeding rate
    6. Front and back cotton boxes
  5. Single-Cylinder, Double-Doffer and Double-Random-Roller Carding Machine
    1. Machine width: 2000 mm
    2. Output: 240 kg/h
    3. Diameter of the main cylinder: Φ 1230 mm
    4. kW of the main cylinder: 15 kW
    5. kW of the pre-cylinder: 11 kW
    6. Diameter of the doffer: Φ 492 mm
    7. Installed capacity: 19.65 kW
    8. Machine weight: about 10000 kg
    9. Equipped with randomizing rollers after the doffers; the output is controlled by inverter motor
    10. Feeding device included safeguard system to inspect for metal material, installed with auto-stop alarm at back of the machine
    11. The cylinder main motor and the feeding rollers are controlled by inverter
    12. Output speed: ≤ 45 m/min
    13. Cylinder run-out: ≤ 0.04 mm
    14. The cylinders, doffers, working rollers, stripped rollers, and random rollers are all accurately manufactured
    15. Including rollers to strip fiber
    16. Static-free endless belts are used for the conveyor lattice
  6. Cross Lapper
    1. Width of input apron: 2200 mm
    2. Width of output apron: 3600 mm
    3. Speed of output apron: 1000-1200 mm/min, adjustable
    4. Speed of lapping: 20000-45000 mm/min, adjustable
    5. This machine is mainly used to lap the carded fiber according to the set thickness and width for next work process
    6. The lapping is controlled by a separate inverter to ensure the quality of the web evenly
    7. The reciprocal controlling signal has an infrared photo electric unit
    8. All the motors are inverters controlled
    9. The adjustable height of the bottom lattice of the cross lapper is 1000 mm
    10. The bottom apron of the cross lapper are wooden lattice; input apron is with static-free PVC
    11. The lift-drop of bottom lattice is manually controlled
  7. Oven
    1. Machine width: 3600 mm
    2. Machine length: 4800 mm
    3. Working width: 3400 mm
    4. Setting temperature: ≤ 220 °C
    5. Speed of the conveyor belt: 1 to 18 m/min (inverter controlled)
    6. Fan motor: 22 kW × 2 sets, inverter controlled
    7. Teflon conveyor belts
    8. Feeding type: upper and lower clamping
    9. Heating: diesel oil direct burning (or gas)
    10. The upper belt can move up and down
    11. Output device includes cooling pressing rollers, and cooling fans
    12. Hot-air circulation is by blowing (and penetrating through the materials)
    13. Consisting of 2 blowers
  8. Cooling System
    1. Width: 3400 mm
    2. Diameter of the cooling water roller: 200 mm
    3. Cooling fan: 2.2 kW
  9. Winding and Edge Cutting Machine
    1. Working width: 3400 mm
    2. Line speed: 1 to 15 m/min
    3. Power: 2.2 kW
    4. 5 electric lengthwise blades and 1 crosswise blade
    5. Photoelectric measuring unit
    6. Digital meter counting
    7. Cutting into panels (for thick webs)
    8. Rewinding roller inverter control
    9. Two roll winder fabricated with seamless steel pipe wrapped with rubber