Mario Raimondi, Reinforced Spiral Tube Production Line, Capacity 3000 kg/h, Diameter 1000-1800mm

Description

  1. Overview
    1. Line for the production of spiral tubes reinforced with steel plate, diameters 1000, 1200, 1400, 1600, 1800 mm.
    2. Two plants for burning and pelletizing of HDPE.
    3. X-compound compounding unit CK200-CHD280.
  2. Compounding Unit Components
    1. Two Els-200 inlet screws.
    2. Ko-kneader nominal size 200 – 12 L/D.
    3. Discharge screw 8 L/D (CHD 280).
    4. Water ring degassing unit.
    5. Five heating units (heat transfer oil) type Regloplas 300/24/FM30/1K.
    6. BD Plast diam. 350 screen changer.
  3. Electrical Panel
    1. PLC Simatic S7300.
    2. PC-visualisation system (see enclosed photo).
    3. Control of the screen changer system.
    4. Control system to the underwater pelletizing system Gala Mod 7.
    5. Serial interface for 10 Brabender feeders.
  4. Pelletizing and Drying
    1. Gala pelletiser model 7 MAP with 192 hole die plate incl. bypass.
    2. Gala dryer 3016LDW.
  5. Spare Parts
    1. One gearbox XC30/35 Flender ratio 3:1 for the CK200 ko-kneader.
    2. One engine for the ko-kneader – 1000 kW power supply 690 VAC (there is the possibility to have the transformer from 15,000 VAC to 690 VAC / 1200 kVA dedicated to the line).
    3. One gearbox Flender E2 HA10 for the CHD280 discharge screw.
  6. Main Characteristics
    1. The plant is today operative. It is producing 2800 kg/h of HDPE MFI (190/2.16) = 0.4 g/10 min with a filter package of 110 micron.
    2. The filtering is limiting the capacity of the line. With a larger filter it is possible to reach the nominal capacity of 3000 kilograms per hour.