Kusters, Monforts, Benninger, Bruckner, Dyeing and Finishing Line, 1988-2005, Calender, Bleaching, Washing, Thermosol, Stenters, Mercerizing

Description

  1. Calender
    1. Maker: Kusters
    2. Year: 2004
    3. Oil heater, electrically heated with integrated secondary circuit heat exchanger
    4. Cloth guiding
    5. Metal detector
    6. Seam detector
    7. Plaiter
    8. Equipped with heat recovery unit
  2. Continuous Bleaching Range
    1. Maker: Kusters
    2. Year: 2004
    3. Face width: 3400 mm
    4. Working width: 3200 mm
    5. Production speed: 70 m/min
    6. Technical speed: 100 m/min
    7. Water pressure: 2.0 - 2.5 bar
    8. Steam: 2.0 - 2.5 bar
    9. Required compressed air: 7.0 bar
    10. Fabric weight: 70 - 250 gsm
  3. Continuous Washing Range
    1. Maker: Kusters
    2. Year: 2004
    3. Face width: 3400 mm
    4. Working width: 3200 mm
    5. Production speed: 40 - 50 m/min
    6. Technical speed: 80 m/min
    7. Water pressure: 2.0 - 2.5 bar
    8. Steam: 2.0 - 2.5 bar
    9. Required compressed air: 7.0 bar
    10. Fabric weight: 70 - 250 gsm
  4. Thermosole
    1. Year: 2005
    2. Face width: 3400 mm (Monfort)
    3. Working width: 3200 mm
    4. Mechanical speed up to 100 m/min
    5. 2 x IR
    6. High performance radiation predryer VTG 3x2
    7. Hotflue thermax 6500
    8. Padder (Kusters)
  5. Stenter
    1. Make: Monfort
    2. Year: 2004
    3. Stenter frame Montex 6000 - 6F twin air with horizontal reversed stenter chains
    4. Face width: 3400 mm
    5. Working width up to 3200 mm
    6. Speed range: 7 - 150 m/min
    7. Heating by circulating oil
    8. Equipped with combine chain
    9. Finishing padder Matex 5000 (standard)
  6. Mercerizing
    1. Maker: Benninger
    2. Year: 1988
    3. Working width: 2800 mm
    4. Entry cloth guider 2020
    5. Dipping tank
    6. Heavy squeezer
    7. Entry to mercerizing compartment of 9 rubber tubes
    8. Stabilizing compartment with 5 rubber tubes
    9. Washing compartment of 16 m and 20 m fabric contents
    10. Heavy squeezer
    11. Exit by 'A' frame batcher
  7. Stenter
    1. Maker: Monfort
    2. Working width: 3000 mm
    3. 4 chambers
    4. Heating by circulating oil
    5. Equipped with Mahlo straightener
    6. Padder by Kusters
  8. Stenter
    1. Maker: Brukner
    2. Working width: 2200 mm
    3. 5 chambers
    4. Heating by gas
    5. Equipped with Mahlo straightener
  9. Pad Steamer
    1. Maker: Benninger
    2. Working width: 2800 mm
    3. Year: 1988
    4. Entry through feeding roll and guide roll to machine entry
    5. Kusters dyeing padder
    6. Steam chamber
    7. 3 x washing compartment, 30 m fabric content each
    8. Intermediate padder
    9. Heavy squeezer
    10. Scray stand with 'A' frame batcher
  10. Thermosole
    1. Maker: Monfort
    2. Year: 1988
    3. Working width: 2800 mm
    4. Entry with 2020 feeder
    5. Kuster padder
    6. Monfort IR dryer
    7. Monfort calander dryer: 12 cylinders and 6 of Teflon
    8. Cooling drum frame with guide and feeding roll
    9. Intermediate batcher and padder or feeding to curing compartment content of 40 m
    10. Cooling drum
    11. Outlet plater batcher
  11. Dryer
    1. Maker: Gollar
    2. Year: 1988
    3. Number of cylinders: 11
  12. Continuous Bleaching Range
    1. Maker: Benninger
    2. Entry with guide roller
    3. Dipping tank with 6 m fabric content
    4. Padder
    5. Washing tank with 16 m fabric content
    6. Outlet through heavy squeezing padder
    7. Chemical compartment with 16 m fabric content
    8. Roller bed steamer of 40 m fabric content
    9. In/outlet 3 washing compartments, 16 m fabric content each
    10. Outlet heavy padder and squeezer
    11. Exit with 'A' frame batcher
  13. Steamer
    1. Maker: Stork
    2. Working width: 2800 mm
    3. Year: 1988
  14. Steamer
    1. Maker: Stork
    2. Working width: 3600 mm
    3. Year: 1993
  15. Dryer
    1. Maker: Benninger
    2. Width: 2800 mm
    3. Number of cylinders: 11
  16. Singing
    1. Maker: Osthoff
    2. Width: 2800 mm
    3. Year: 1988
    4. Entry with guide frame
    5. Cloth guider KF 2020
    6. Brushing chamber with 4 brushes
    7. 2 x Osthoff burners
    8. Entry padder
    9. Washing padder
    10. Washing chamber content of 16 m fabric
    11. Squeezing padder
    12. Outlet with 'A' frame batcher
  17. Jet Dyeing Machine
    1. Quantity: 1
  18. Jiggers
    1. Quantity: 2
  19. Hydro Extractor
    1. Quantity: 1
  20. Evest Famier Calender
    1. With 'J' box moisture hydro conditioning
    2. Selvedge printer
    3. Selvedge grinder
  21. Flat Bed Printing
    1. Maker: Benninger
    2. Year: 1988
    3. Working width: 2800 mm
    4. Drying chambers: 2
    5. Screen stretching machine
  22. Rotary Printing
    1. Maker: Zimmer
    2. Year: 1992
    3. Model: RSD 436
    4. Colors: 16
    5. Working width: 2800 mm
    6. Drying chambers: 5
    7. Heating by oil
  23. Sample Machine Rotary
    1. Maker: Zimmer
  24. Thermo Boiler (For Rotary Printing)
    1. Maker: Konus
    2. 10 bar
    3. Heating surface: 190 m³/h
  25. Rotary Color Kitchen
    1. 1 x electronic weighing scale
    2. 1 x electronic platform scale, 300 kg
    3. 12 x tank, 1200 liter
    4. 6 x mixer (striper)
    5. 1 x vacuum pump
  26. Cad Section
    1. 1 x drum motor for CST
    2. 1 x CST scanner
    3. 1 x UPS, 3 kVA
    4. 1 x wide permit scanner
  27. Dark Room
    1. 1 x camera 48 x 120 (Swiss made)
    2. 1 x camera 30 x 25
    3. 1 x camera 20 x 18
    4. 2 x camera
    5. 1 x vacuum pump
  28. Rotary Engraving
    1. 1 x Luth fill processor
    2. 1 x copying machine
    3. 1 x image CAD computer system
    4. 1 x Barco system with monitor and spectrometer
    5. 1 x coating machine
    6. 1 x climeter
    7. 1 x polymer
    8. 1 x hindering piping, 12 inch
    9. 2 x tank
    10. 1 x drying cabinet
    11. Binding unit (local made)
    12. Sample printing
    13. Maker: Zimmer
    14. Working width: 2800 mm
    15. 1 x Copland compressor
    16. 4 x wasting house units
    17. 1 x acclimatizer
    18. 4 x digital scales
    19. 1 x contract camera, 6 x 4 feet
    20. 1 x enduring gluing device (Zimmer)
    21. 1 x RSL BSM coating machine (Zimmer)
    22. 1 x vacuum pump
    23. 1 x storage tank
    24. 1 x MS tank
    25. 1 x cooling machine for flat screen (Japan)
    26. 1 x generator (Suzuki)
    27. 3 x motors
  29. Laboratory
    1. Cotton moisture meter
    2. pH meter
    3. Wash test unit
    4. Wash test unit press
    5. Wash test unit extractor
    6. Single bath rota dyer dyeing machine
    7. GE cloth dryer
    8. 2 bowl vertical padder
    9. Fixo tester
    10. Pilling tester
    11. Optimatch colour matching system
    12. Multilight cabinet
    13. Electric top pan balance
    14. Thermax
    15. Light fastness tester
    16. Tensile testing machine
    17. Electric oven 350 x 450 x 50
  30. Chilling Plant
    1. Absorption chiller, 250 ton each, 2 Carrier
    2. 2 x chillers, 25 ton each
  31. Compressors
    1. Model GA 37, capacity 10 bar, year 2004, 1 Atlas Copco
    2. Model ZT 90, capacity 8 bar, year 2001, 1 Atlas Copco
    3. Model GA 18, capacity 10 bar, year 1997, AJ Weaving, 1 Atlas Copco
    4. Model GA 18, capacity 10 bar, year 1994, 1 Atlas Copco
    5. Model GA 37,