Dyeing and Finishing Fabric and Corduroy Finishing Line, 2000mm Width

Description

  1. Overview
    1. Complete textile finishing line consisting of multiple machines for preparation, dyeing, washing, drying, finishing, and packing.
    2. All equipment is industrial grade for open-width and rope processing of fabrics up to 2600 mm width.
  2. Jiggers
    1. Two jiggers make Mezzera, year 1990, width 2000 mm.
    2. Hydraulic system, fabric diameter 1100 mm, circulation pump.
    3. Microprocessor make Junker / Obbsa.
  3. Product Kitchen and Preparation Tanks
    1. One product kitchen composed of 10 automatic preparation tanks with scale.
    2. One product kitchen with 3 tanks.
  4. Hydraulic A-Frame Drive
    1. One hydraulic a-frame drive with 4 stations for impregnation and washing, with pump and tank for products.
  5. Foulards and Impregnation
    1. One foulard make Beta, width 2000 mm with 3 rollers, impregnation box, exit by big batcher.
    2. One foulard make Küsters for dyeing, year 1987.
    3. One foulard make Beta, year 1985, width 1800 mm, 3 rollers, double bath.
    4. One foulard make Beta, stainless steel, 3 rollers, year 1991, width 2200 mm, double impregnation.
    5. One foulard of laboratory, width 300 mm.
  6. Open Width Bleaching Machine
    1. One open width bleaching machine make Benteler Werke, width 2000 mm with 4 boxes, exit by big batcher.
  7. Pad Steam Lines
    1. One pad steam with foulard make Küsters, type 222.112000, year 1987, steamer Artos, width 2600 mm, 9 boxes make Artos, accumulator of 50 meters, exit by big batcher.
    2. One pad batch make Osthoff, year 1974, width 2200 mm, brushing unit, j-box accumulator make Bianco, year 1996, singeing machine make Osthoff, type S68, brushing, box for impregnation with foulard, 4 dry drums, accumulator of fabric, exit by big batcher.
    3. One pad steam of laboratory make Ernst Benz, width 350 mm.
  8. J-Box Accumulators
    1. One j-box accumulator make Bianco, year 1996, width 2200 mm.
  9. Dyeing Line Open Width
    1. One dyeing line open width with foulard make Küsters, type 222.11.1800, year 1987, water cooling drum, Pleva Cimatic-PCS, exit by big batcher.
  10. Filter for Smokes of Pad Steam
    1. One filter for smokes of pad steam make Alfa Laval, type P31-HX, year 1981.
  11. Thermosol Line
    1. One thermosol make Artos composed of: j-box accumulator inlet, foulard make Küsters, type 222.112000, year 1974, infrared, Artos chamber heated by thermic oil, width 2000 mm, j-box accumulator, exit by Aliter and big batcher, ciclonic thermo oil boiler 600000 kcal/h.
  12. Batch Preparation Machine to A-Frame / Plaiter to A-Frame
    1. One batch preparation machine to a-frame / plaiter to a-frame, width 2000 mm.
  13. Calander
    1. One calander make Beta, year 1989, width 2000 mm composed of 3 rollers: 1st roller Rakolan Ø 680 mm, 2nd roller Rakolan Ø 680 mm, 3rd roller stainless steel Ø 500 mm, 60 ton pressure, heated by thermic oil, Weko, weftstraightener make Bianco, type VDTEX, metal detector make Ceia, sewing detector, cooling zone over Rakolan roller, exit by big batcher.
  14. Boilers
    1. One boiler make Diaterm, year 1988, type DTV 200, thermal 100000 kcal/h, gas burner.
    2. One steam boiler make Babcock Wanson, year 2000, 3000 kg steam per hour.
    3. Three steam boilers make Babcock Wanson, year 1998, 3000 kg steam per hour each.
  15. Dryer Line with Double Impregnation Foulard
    1. One dryer line with double impregnation foulard make Beta, width 2000 mm, 5 columns of dryer drums with 15 dryer drums of Ø 700 x 2000 mm (6 tefloned), accumulator, exit by plaiter and big batcher.
  16. Sanforizing Machine
    1. One sanforizing machine make Monforts, width 2000 mm, j-box accumulator, steamer, weftstraightener with Dogal, mini stenter, sanforizing unit, Palmer Ø 2000 mm, exit by big batcher.
  17. Deposit Thermally Insulated
    1. One deposit thermally insulated with pumps and heat exchangers for hot water.
  18. Airo 1000 S
    1. One Airo 1000 S make Biancalani, year 1993, gas heated, with 2 channels.
  19. Rope Opener
    1. One rope opener make Bianco, year 1993, width 2000 mm, fluo centering device.
  20. Cooling and Recuperator for Caustic Soda
    1. One cooling and recuperator for caustic soda make Kasag, refrigerator, year 1987, no. 401-179.
  21. Stenters
    1. One stenter make Artos, width 2300 mm, 7 chambers, pin / clip chain, gas heated.
    2. One stenter make Artos, width 2300 mm, 5 chambers, pin / clip chain, gas heated.
    3. One stenter machine for laboratory make Benz.
  22. Weftstraighteners
    1. One weftstraightener make Bianco, width 1800 mm, type Digitex 80R.
    2. One weftstraightener make Bianco, width 2000 mm.
  23. Mercerizing Machine
    1. One mercerizing machine make Benninger, width 2400 mm, high entry, foulard make Beta, 3 rollers, impregnation zone with foulard and oxidation zone, saturation zone with foulard, neutralization box.
  24. Open Width Washing Machine
    1. One open width washing machine make Benninger, roller width 2280 mm, steamer (shock steam), extracta unit wash and 5 boxes for washing, exit by big batcher.
  25. Stainless Steel Entry with Fluo
    1. One stainless steel entry with fluo make Bianco, foulard make Beta, stainless steel of 3 rollers, year 1991, width 2200 mm, double impregnation.
  26. Preparation Machines
    1. One preparation machine make Simat, year 1998, width 2000 mm, type VF-AVT, inspection zone, platform, exit by plaiter and big batcher.
    2. One a-frame preparation machine make Monti, year 1996, width 2000 mm, type CA2-989, model 12-91-3, accumulator belt, automatic sewing machine make Merrow, brushing, Bianco compact centering, exit by a-frame.
    3. One preparation machine for roll to plaiter make Simat, width 2000 mm.
    4. One preparing machine make Simat, width 2000 mm, exit by plaiter and big batcher.
  27. Compactors for Dust
    1. One compactor for dust make Borghesi Angiolino, year 1996, model F.A.M, type 4.8 / 2.5.
    2. One dust compactor composed of two stages.
    3. One dust compactor general.
  28. High Load Racks
    1. One set of 10 columns for 5 modules.
  29. Laboratory Equipment
    1. One dryer make Hiross.
    2. One screw compressor make Rollair, capacity 30 kW.
    3. One screw compressor marca Worthington, capacity 30 kW.
  30. Doubling Machine
    1. One doubling machine make Simat, entry 2000 mm to 1000 mm exit to roll.
  31. Inspecting, Rolling and Packing Machines
    1. One inspecting, rolling and packing machine, year 1999, width 2000 mm.
    2. One inspecting, rolling and packing machine make Simat, year 1992, model VM33, width 2000 mm.
    3. One inspecting, rolling and packing machine make Simat, year 1992, model VM33, width 2000 mm.
    4. One inspecting and rolling machine make Simat, year 1978, model VM2S, width 2000 mm.
    5. One packing machine make Simat, year 1992, model CLM, longitudinal and head welding.
    6. One packing machine make Simat, year 1992, longitudinal welding.
  32. Condensed Accumulation Deposit
    1. One condensed accumulation deposit make Babcock Wanson, Oxipac, model DA 10000 / ES, year 1998.
  33. Osmosis System
    1. One osmosis system make Babcock Wanson, Osmopac, model 1000/13/RL, year 1998.
  34. Water Treatment Unit
    1. One water treatment unit, capacity 1800 lts, Ø 1450 mm.
  35. Raising Machine
    1. One raising machine make Lamperti, year 1987, model GBL86, width 2000 mm composed of 36 worker rollers.
  36. Shearing Machine
    1. One shearing machine make Lafer, year 1994, type CSM-1, width 2000 mm, metal detector, 1 shearing head.
  37. Rolling Machine
    1. One rolling machine make Simat, width 2000 mm, unroller of a-frame, rolling unit, cutting zone and packing.
  38. Sueding / Emerizing Machines
    1. One sueding / emerizing machine make Mario Crosta, year 2002, type SPT/6, width 2000 mm, exit by big batcher.
    2. One emerizing machine make Caru, year 1988, type CSM 4, composed of 4 emerizing rollers, exit by big batcher.
  39. Open Width Washing and Finishing Line for Corduroy
    1. One open width washing and finishing line for corduroy, width 2000 mm, with 3 boxes for washing and brushing with filters for dust recovery, 16 drum dryer and transversal brushing machine, exit by big batcher.
  40. Cutting Corduroy Machine
    1. Two cutting corduroy machines.