Complete Cheese Production Line, 6000 Tons/Year, 30000 L/H Milk Capacity

Description

  1. Overview
    1. All products are from the type soft cheeses.
    2. Raw material milk: 30,000 L/h in 3 shifts.
    3. Possibility to make other kinds of cheeses in a weight range from 200 gram to 2000 gram.
    4. With this installation, you can start slowly at the beginning, working on the moulding line not each day only 3-4 per week, and with 1 team of workers.
    5. After you can increase the production until the capacity given upper.
  2. Product Range And Capacity
    1. Coulommiers: 50% fat, net weight 320-350 grams, 2500 tons/year.
    2. Camembert: 40% fat, net weight 240-250 grams, 2000 tons/year.
    3. Oval size cheese: 40% fat, net weight 200 grams, 750 tons/year.
    4. Brie: 50/60% fat, net weight 1000 grams, 350 tons/year.
    5. Square size cheese (90x90): 50% fat, net weight 200-250 grams, 350 tons/year.
    6. Oval size cheese: 60% fat, net weight 200 grams, 50 tons/year.
    7. Total: 6000 tons/year.
  3. Milk Treatment
    1. 1 pasteurization machine APV, 20,000 L/h with frame in stainless steel for maximum 50,000 L/h.
    2. Regulation and storage time 50 seconds.
    3. 1 milk pre heater Vicarb, capacity: 20,000 L/h.
  4. Production / Moulding
    1. 4 production open tanks oblong Guerin, each capacity: 6000 L, with the pneumatically device to move the tank on one side so that the material the curd is going by gravitation without interruption in tanks for feeding the moulding line.
    2. 1 complete automatic moulding Waldner, multi sizes (up to 16,000 cheeses/hour), with Movidrive Usocome motors and Elsa Micro Link 56 K basic automat entry: piling down; taking each plate with the forms working station with 2 moulding piles, height maxi 120 cm; filling device, equalization with the 2 knives devices to get the exact thickness adjusted; transport with one belt; and pile up the plates automatically.
    3. 5 moulding sets: Camemberts, Coulommiers, Bries, square size and T ovals size.
  5. Matrix (Moulds)
    1. 15,000 square size 200 to 300 g (500 sets x 30 square matrix de 90x90 mm).
    2. 70,000 Camemberts 200 to 300 g (3500 sets x 20 circulars matrix diameter 106 mm).
    3. 24,000 oval size 200 to 300 g (1000 sets x 24 matrix).
    4. 48,000 Coulommiers 320 to 400 g (4000 sets x 12 circulars matrix diameter 130 mm).
    5. 4,000 Bries 1000 g (800 sets x 5 form rounds with diameter 200 mm).
  6. Wattles
    1. 9,000 moulding wattles (630 x 510 mm).
    2. 13,000 basis frames with feets (630 x 2510 mm).
    3. 1 washing cabinet for wattles and matrix, Gobbel, capacity: 3 piles.
  7. Wrapping And Conditioning The Final Products
    1. 2 cardboard forming machines Meca-Systeme, various type cardboard cases with these capacity (30 Camemberts, 21 Coulommiers et 12 square type).
    2. 1 line Alpma, type SAN 60 with capacity: 5000 cheeses/hour, with: 1 feeder chain, 1 metal detection device, 1 weight control Bockel, 2 cases conditioning (1 SAN 60 + 1 U 645 couplé).
    3. 2 others conditioning machines, each capacity: 2500 Camemberts/h.
    4. 1 Alpma, type U 645 for diameter 106 mm.
    5. 1 conditionneuse x 2000 carrés/h.
    6. 1 Alpma, type U 54 for the square type N 90x90 mm, capacity: 2000/hour.
  8. Machines For The Treatment From The Whey
    1. 1 whey screen Sermia: 10,000 L/h.
    2. 2 creamers Westphalia, type SAM 7006 (7000 L/h milk and 10,000 L/h whey).
  9. Cleaning Installation C.I.P.
    1. To clean the pipes, all the circulation ways from the material: with 2 chemicals products storage tanks, each capacity: 10,000 L, pumps, pipes and exchangers.