Complete Nonwoven Production Line, 4000mm, 2001, 900 kg/h Capacity, 5.0m Max Width

Description

  1. Overview
    1. For geo-textiles final fabric width: maximum 5.0 m
    2. Year: 2001
    3. Required floor space: minimum 30 m x 30 m
    4. Required height: minimum 6 m
    5. Raw materials: fibers PES & PP, 1.7 – 17 dtex, 40 – 120 mm; filaments 3.3 & 6.7 dtex, 20 – 60 g/m²
    6. Capacity: maximum 900 kg/h
    7. Final fabric width: maximum 5000 mm
    8. Reinforced products: 2300 or 4600 mm
    9. Product weights: regular needled 100 – 1000 g/m², needled + calendared 70 – 300 g/m², needled + reinforced 55 – 400 g/m²
  2. Fiber Preparation
    1. Dell'Orco & Villani bale opener, model CA 4000/2, working width 4000 mm
    2. 2x Dell'Orco & Villani fibre storage box, model BF 4000X4, working width 4000 mm
    3. Dell'Orco & Villani fine opener, model SF/1500, working width 1500 mm
  3. Carding Machine
    1. Spinnbau carding machine, model SSC 4-5 PC, working width 2400 mm
    2. With over the top dish feed system
    3. With double doffer
    4. With one set of scrambling rollers
  4. Cross Lapping
    1. Asselin cross lapper, model Profile 400 025, series 888
    2. Feeding speed: maximum 120 m/min
    3. Entrance width: 2400 mm
    4. Exit width: 6000 mm
  5. Filament Reinforcement Unit
    1. Special unit for applying filaments to the nonwoven material for reinforcement in longitudinal direction
  6. Needling
    1. Dilo Di-Loom Quadrapunch needle loom, model OUG-II S 55, working width 5500 mm
    2. Maximum strokes: 1500 strokes/min
    3. Needling: 2 boards from top, 2 boards from bottom, 4 x 4500 needles/m
    4. Including Dilo feeding system CBF T 55
  7. Calendar
    1. Bombi three roller calendar, model CAL/3C/5500
    2. Roller diameter: 800 mm
    3. Maximum temperature: 240 °C
  8. Weight and Thickness Measurement
    1. Mahlo with beta ray
  9. End of Line Equipment
    1. Accumulator – maximum product length 100 m
    2. Longitudinal and cross cutter
    3. Tangential winder
  10. Recycling
    1. Laroche, one cylinder with pins, working width 300 mm, capacity 80 kg/h