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Reifenhauser, RH-1101-1-1-80-30, 2004, HDPE Monofilament Extrusion Line, 180 kg/h, 80mm Screw, 240 Filaments

Reifenhauser, RH-1101-1-1-80-30, 2004, HDPE Monofilament Extrusion Line, 180 kg/h, 80mm Screw, 240 Filaments

Description

  1. Overview
    1. Max/min/norm line speed: 180 - 200 m/min.
    2. Max/min/norm number of filaments: 240
    3. Maximum throughput: 180 kg/h at 600 denier
    4. Typical melt flow range: < 1-1.5 HDPE
  2. Blend System Make/Model
    1. Manufacturer: TSM
    2. Model: Sigmabatch SBB-200
    3. Hoppers: 4 component + 1 resin (5/6)
    4. Gravimetric or volumetric: Gravimetric
    5. Maximum feed rate: 650 kg/h
    6. Year: 2000
  3. Extruder Make/Model
    1. Manufacturer: Reifenhauser
    2. Model: RH-1101-1-1-80-30
    3. Screw diameter: 80 mm (3.15)
    4. Extruder L/D: 30 D
    5. Air or water cooled: Air
    6. Estimate kg/h: 180 kg/h
    7. Year: 2004
  4. Extruder Line Controls
    1. PLC: S7-300
    2. Temperature controller: Heat control with S7-200
    3. HMI: Siemens TP177A
  5. Extruder Motor
    1. Manufacturer: Siemens
    2. Voltage: 400 V
    3. Amps: 275 A
    4. Power: 155 kW (210 hp)
    5. RPM: 1150 rpm
    6. Year: 2005
    7. Motor AC or DC: AC
  6. Motor Frame
    1. Motor feedback device (encoder information): Servo
    2. Manufacturer/model of drive: Lenze 9300 vector
  7. Extruder Gearbox
    1. Manufacturer: Reifenhauser
    2. Ratio: XCIL33-T66-H14-7-23-432
  8. Melt Pump
    1. Manufacturer: Mahr Feinprüf
    2. Type: 70 cc/rev
    3. Motor: Lahmeyer + Co. type GC4/35-11.5; 0.55-5.3 kW
  9. Die
    1. Die hole: 120 holes - different sizes (400-600, 1000-1200 denier & flat monofilament)
    2. Number of working heads: 2
  10. Quench System
    1. Type: Water bath - demineralized water closed loop
    2. Size: 890 x 1650 x 508 mm (35 x 65 x 20)
    3. Control: Plates heat-exchanger chilled water
    4. Cooling GPM: 20 m³/h
  11. Water Removal System
    1. Description: Double
  12. 1st Draw Stand
    1. Year: 1997
    2. Motor size: 11 kW (15 hp)
    3. Roll diameter and number of rolls: 240 mm (9.5) / 7 rolls
    4. Roll width: 590 mm (23)
    5. Roll coating type: Chrome
    6. Nip roll diameter and number of rolls: 160 mm (6.3) / 2 rolls (can #1 & #7)
    7. Nip roll width: 620 mm (24.4)
  13. Draw Section
    1. Air or water or surface: Water
    2. Manufacturer/model number: Reifenhauser / TKC140/3000
    3. Heating power installed: 4 x 9 kW = 36 kW
    4. Maximum temperature: 99 °C
    5. Overall length of passage: 1370 x 3000 mm (54 x 118)
  14. 2nd Draw Stand
    1. Manufacturer/model number: Reimotec
    2. Year: 2004
    3. Motor size: 11 kW AC - frequency inverter Lenze 21 kW
    4. Roll diameter and number of cans: 230 mm (9) / 7 cans
    5. Roll width: 1050 mm (41.3)
    6. Roll coating type: Ceramic
    7. Nip roll diameter and number of rolls: 140 mm (5.5) / 1 roll (can #7)
    8. Nip roll width: 1030 mm (40.5)
  15. 2nd Draw Oven
    1. Manufacturer/model number: Reifenhauser / TKC140/3000