Reifenhauser, Monofilament Line, 180 kg/h, 240 Filaments

Description

  1. General
    1. Max/min/norm line speed: 180 - 200 m/min.
    2. Max/min/norm number of filaments: 240
    3. Maximum throughput: 180 kg/h at 600 denier
    4. Typical melt flow range: < 1-1.5 HDPE
  2. Blend System
    1. Manufacturer: TSM
    2. Model: Sigmabatch SBB-200
    3. Hoppers: 4 component + 1 resin (5/6)
    4. Gravimetric or volumetric: Gravimetric
    5. Maximum feed rate: 650 kg/h
    6. Year: 2000
  3. Extruder
    1. Manufacturer: Reifenhauser
    2. Model: RH-1101-1-1-80-30
    3. Screw diameter: 70 mm (2.75)
    4. Extruder L/D: 33 D
    5. Air or water cooled: Air
    6. Estimated throughput: 150 kg/h
    7. Year: 1981
  4. Extruder Line Controls
    1. Manufacturer/model: Siemens Simoreg
    2. PLC: Dynisco
    3. Temperature controller: Omron E5AK heat control with S7-200
  5. Extruder Motor
    1. Manufacturer: Garbe-Lahmeyer
    2. Voltage: 400 V
    3. Amps: 145 A
    4. Power: 58 kW (79 hp)
    5. RPM: 1750 rpm
    6. Year: 1981
    7. Motor AC or DC: DC
  6. Motor Frame
    1. Motor feedback device (encoder information): Tacometer TDP 0.2 S-4
    2. Manufacturer/model of drive: Hubhner Elektromaschinen
  7. Extruder Gearbox
    1. Manufacturer: Not specified
    2. Ratio: Not specified
    3. Torque: Not specified
    4. Year: Not specified
  8. Screen Changer
    1. Manufacturer: Kreyenborg
    2. Type: K-SWG-101
  9. Melt Pump
    1. Manufacturer: Mahr Feinprüf
    2. Type: 70 cc/rev
    3. Motor: Lahmeyer 5.5 kW
  10. Die
    1. Die holes: 120 holes - different sizes (400-600, 1000-1200 denier and flat monofilament)
    2. Number of working heads: 2
  11. Quench System
    1. Type: Water bath - demineralized water closed loop
    2. Size: 762 x 1397 x 483 mm (30 x 55 x 19)
    3. Control: Plates heat-exchanger chilled water
  12. Water Removal System
    1. Description: Double
  13. 1st Draw Stand
    1. Manufacturer/model number: A&C Rosig
    2. Year: 2000
    3. Motor size: 5.5 kW (7.5 hp)
    4. Roll diameter and number of rolls: 235 mm (9.25) / 7 rolls
    5. Roll width: 820 mm (32.3)
    6. Roll coating type: Ceramic
    7. Nip roll diameter and number of rolls: 110 mm (6.3) / 2 rolls (can #1 and #7)
    8. Nip roll width: 800 mm (31.5)
  14. Draw Section
    1. Air or water or surface: Water
    2. Manufacturer/model number: Lytzen
    3. Heating power installed: 2 x 9 kW = 63 kW
    4. Maximum temperature: 99 °C
    5. Overall length of passage: 5000 mm (54 x 118)
  15. 2nd Draw Stand
    1. Manufacturer/model number: Reimotec
    2. Year: 2004
    3. Motor size: 11 kW AC - frequency inverter Lenze 21 kW
    4. Roll diameter and number of cans: 230 mm (9) / 7 cans
    5. Roll width: 1050 mm (41.3)
    6. Roll coating type: Ceramic
    7. Nip roll diameter and number of rolls: 140 mm (5.5) / 1 roll (can #7)
    8. Nip roll width: 1030 mm (40.5)
  16. 2nd Draw Oven
    1. Manufacturer/model number: Reifenhauser / TKC140/3000
    2. Year: Not specified
    3. Length: Not specified