Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

Complete Weaving Mill, 80 Looms, Warp Preparation

Description

  1. Overview
    1. Complete weaving preparation line with 80 looms (airjet and rapier), warp preparation, inspection, winding, testing, knotting, and auxiliary equipment.
  2. Warp Preparation
    1. 1 Benninger direct warper, Ben-Direct 1000-1800, year 1998, working width 1800 mm, max. speed 1200 meters/min.
    2. With Benninger V-creel, type Ben-Sens-546, 546 creeling positions plus reserve, pitch 290 mm.
    3. Warp accumulator: model Fil-Accumulator.
  3. Sizing Machine 1: Sucker Mueller (Wetsize-Technology)
    1. 1 Sucker Mueller sizing machine, year 2002, roller width 2000 mm, working width 1800 mm / headstock max.
    2. Comprised of: 2 beam creels ANPF for each 12 beams, 1800 mm width between flanges and flange diameter 1000 mm, side movable (motor driven), with pneumatic brakes.
    3. 1 unwinding regulation by loadcell measuring roller from 0 to 2700 kN.
    4. 1 wetsize size box, each with 2 pre-wetting rollers (max. pressure 70 kN), 1 pre-squeezing roller (10 kN) and 2 main squeezing rollers (50 kN) max 40 kN.
    5. 2 partitioning rods (motor driven).
    6. 1 Plewa size application control and regulation (Telecoll) (system Sicam), consisting of: software integrated in the PC software.
    7. 1 complete Plewa size application control device type AS 120.
    8. 1 cylinder dryer with total 11 drying cylinders, consisting of: Z2/2 version (pre-dryer 2 + 2 cylinders) + ZT7 dryer with 7 drying cylinders, max. diameter 800 mm, pressure 5 bar, built from previously existing sizing machine with 3 new electronic temperature controls.
    9. 1 partitioning field, 11 rods.
    10. 1 Mahlo “Textometer” type EMC-9 humidity measuring and control device for automatic regulation of machine speed in relation to humidity of the warp at the exit of the cylinder dryer.
    11. Warping width min. 840 – max. 2600 mm, for flange diameter 450 - 1016 mm, max. beam length 2920 mm, machine speed 10 - 125 m/min, with crawl speed about 5 m/min.
    12. Beaming force 400 – 5000 N, pressure 300 – 6000 N.
    13. 1 machine process control Logos Comsize, 380 V/50 Hz, process control of steering and adjustments via monitor: in-built PC with 10” monitor and integrated hard disk, option for tele-diagnosis for maintenance, monitoring or trouble-shooting.
    14. 1 control panel, 400 volts, 50 cycles.
  4. Size Kitchen
    1. 1 Rotor cooker RK 121, with stainless steel tank 1.000 ltr.
  5. Sizing Machine 2: Karl Mayer Rotal
    1. 1 Karl Mayer sizing machine, type Rotal, year 1996/98, roller and cylinder width 2000 mm, working width 1800 mm, max. working width at headstock 2100 mm, max. speed 120 m/min.
    2. Consisting of: beam creel, type RN-12-1800/1000 for 12 beams, 1800 mm between flanges, max. 1000 mm flange diameter, pneumatic brakes, individually controlled.
    3. Size trough, type 1800, 2 x 2 squeezing rollers, 2 diving roller, automatic temperature regulation, automatic dosing of sizing material.
    4. Waxing device.
    5. Cylinder dryer, 11 drying cylinders, modernized in 1996.
    6. Warp tension regulation device, type ULN-1800.
    7. Partitioning field.
    8. Beaming machine / headstock, type ID 2700/1000, cylinder width 2700 mm, max. working width 2100 mm, max. flange diameter 1016 mm.
    9. Dinax 1 – computer system: unwinding tension on the stand on warping rollers, regulation of warp and traction tension, regulation of temperature, funds of delay in tensive zones, regulation of squeezing pressure, residual moisture, machine speed, metering of wrapped quantity, possibility of placing of 60 setting dates in the memory.
  6. Rapier Weaving
    1. 18 Somet rapier weaving looms, Thema Super Excel, year 2001, working width 1900 mm, 4 colors, Socos, with electronic Fimtextile dooby, type RD 860 - 16 levers installed, speed up to 570 rpm, weight up to 700 g/sqm, weft density 8-200 picks/cm.
    2. Each loom equipped with: 10 – 12 heald frames, 2 warp beams - 1000 mm flange diameter, 5000 heddles & droppers, 4 weft feeders LGL Sirio Progress with creel and weft stand with Formia Nuova batcher, type TCSE 190.
    3. 10 Somet rapier weaving looms, Thema Super Excel, year 2003, working width 2300 mm, 4 weft colors, Socos, with Fimtextile dooby, type RD 860, 16 levers installed, speed up to 510 rpm, fabric weight up to 700 g/sqm, weft density 8-200 picks/cm.
    4. Each loom equipped with: 10 – 12 heald frames, 2 warp beams - 1000 mm flange diameter, 5000 heddles & droppers, 4 weft feeders LGL Sirio Progress with creel and weft stand with Formia Nuova batcher, type TCSE 230.
    5. 1 Somet rapier weaving loom, Thema Super Excel-Alpha, year 2003, working width 2300 mm, 4 weft colours, with electronic Fimtextile dooby, type RD 860 - 16 levers installed, speed up to 510 rpm, weight up to 700 g/sqm, weft density 8-200 picks/cm.
    6. Equipped with: 10 – 12 heald frames, 2 warp beams - 1000 mm flange diameter, 5000 heddles & droppers, 4 weft feeders LGL Sirio Progress with creel and weft stand with Formia Nuova batcher, type TCSE 230.
  7. Air-Jet Weaving
    1. 18 Somet airjet weaving looms, type Mythos, year 2002, working width 1900 mm, 4 weft colors, with electronic Stäubli dooby, type 2871 - 12 levers installed.
    2. Each loom equipped with: 6 - 8 heald frames, 2 warp beams - 1000 mm flange diameter, 5000 heddles & droppers, 4 weft feeders Roy Elf with creel and weft stand with Formia Nuova batcher, type TCSE 230.
    3. 12 Picanol airjet weaving looms, type Delta X-2P, year 2000, working width 1900 mm, 2 colours, speed up to 800 rpm, fabric weight up to 500 g/sqm, PFT system, with positive Stäubli cam motion, type 1610, 8 levers installed, DRC2 quick lock, double whip roller.
    4. Equipped with: 6 heald frames, 2 warp beams - 1000 mm flange diameter, 5000 heddles & droppers, 2 weft feeders Picanol 2231B with creel and weft stand with Picanol batcher, PBM.
    5. 21 Picanol airjet weaving looms, type PAT-A 190, year 1990, working width 1900 mm, 2 colors, with Staubli electronic dooby, type 2560 - 12 levers installed.
    6. Each loom equipped with: 8 - 10 heald frames, 2 warp beams - 1000 mm flange diameter, 5000 heddles & droppers, 2 weft with creel and weft stand with Formia batcher.
    7. 1 Sohler traveling blower, year 2004, complete with railway system for better efficiency in the weaving.
    8. 2 Kaeser spiral compressor, year 2002, type FS 360, capacity 2385 m3/hour, pressure 6 bar, el. motor 250 kW, equipped with: cyclone condensation damper, type ZK 08, automatic steam trap, type Eco-Drain 14, micro filter combination FFG-708D, splitter of condensation, type Aquamat 6 Proclima suction tube.
    9. With 2 Kaeser air dryers, year 2002, type TI 751 KE, capacity 75 m³/min, el. motor 9.4 kW.
    10. 1 cloth inspection machine, make PLM, Rotron ML30 – 1990 / 1999, with unwinder built 1999, max roller width 2400 mm.
    11. 2 classic inspection tables Elitex.
  8. Auxiliary Equipment
    1. 1 warp tying machine, Stäubli Topmatic-TPM 200 PC, year 2001, computer controlled, with knotting trolley TPF1-25 cm (item#10250).
    2. 1 warp tying machine, Stäubli-Topmatic TPM 200 PC, year 1999, computer controlled, with knotting trolley WW 200 cm.
    3. 1 warp tying machine, Stäubli-Topmatic TPM 200 PC, year 1997, computer controlled, with knotting trolley WW 200 cm, year 2003.
    4. 1 warp tying machine, Uster Topmatic - TPM 200, year 1985, with knotting trolley WW 200 cm.
    5. 4 warp tying machines, Uster-Umm, mechanical, with 2 oil-baths.
    6. 1 reed drawing-in machine, make Titan, year 2002, type BE-PC, with automatic control, the machine never damages the reed, can work with normal, profiled and do.