Complete Baby Diaper Line, MD-E, 1987, 5 Sizes, 300-350 PPM

Description

  1. Overview
    1. Complete baby-diaper line for 5 sizes: newborn, mini, midi, maxi and junior
    2. Model: MD-E
    3. Year: 1987
    4. Production speed: 300 to 350 ppm
    5. Electricity: 380/3/50
  2. Main Components
    1. Kamas HC 60 hammer mill with frame for six pulp rolls, sensor and alarm light for end rolls
    2. 2-piece 2d drum forming system: first drum for continuous pad and second drum for intermittent pad, with balancing brushes for each drum
    3. SAP feeder, frequency controlled and follows line speed, with steel hopper for 1000 kg bags
    4. Diaper core handling is pneumatic and adjustable, pad pre-compression unit, pad cutter, rotary cutter, straight knife
    5. Tissue unwind with 2-roll holder, manual fly change
    6. Poly and frontal-tape unwinder, mechanically driven, 2-roll holder, frontal cut and place unit, 90 degree turning device
    7. Leg elastic (3+3), AC-controlled un-winder for 8 rolls
    8. Nonwoven unwinder, automatic fly change
    9. Leg cuff unwinder, automatic fly change, frequency controlled lycra unwinder for 2 rolls, material centering unit, rotary knife slitter, split leg cuff nonwoven material
    10. Waistband applicator, 2-piece roll-holder, manual fly change
    11. Marriage point with rubber coated pre-compression unit
    12. Fixing tape, mechanically driven tape-feeder, metal knives, tape folding plates, rotating fixing rolls for second laminate, tape detector sensors with waste function
    13. Longitudinal folding unit with adjustable folding plates and bar
    14. Final cutting unit
    15. Cross folding unit
    16. Chain guided spikes folds diaper in cross-direction
    17. Product outlet between belts vertical direction, folds coming first
  3. Transmission
    1. Main motor DC controlled
    2. 2-piece main shaft (line speed - cutters)
    3. Line equipped by Tandler gear boxes
    4. 5 sizes belt gear for forming unit
    5. 1 piece adjustable variator (A3) for pad speed control (manual length control)
    6. Several adjustable variators for line speed control (manual length control)
  4. Glue Equipment
    1. Hot melt tank (5 units)
    2. Glue timer, all intermittent glues controlled by Basfer 8 channel unit (1 piece)
  5. Control
    1. Equipment with PLC
    2. Middle layer roll stand
    3. Nonwoven roll stand
    4. Leg cuff equipment and roll stand
    5. Line consists of 2 piece PLCs
    6. Waist control
    7. Main PLC
  6. Spare Parts
    1. Any and all spare parts associated with the MD-E line
  7. Packaging Unit
    1. FCM semi-automatic packaging unit MD-P from 1989
  8. Additional Details
    1. Line is fully complete with 3 Meltex GR hot melt units, 2 Dynatex 522 S-series hot melt units
    2. Glue timers, all intermittent glues controlled by Basfer 8 channel unit
    3. Middle layer roll, nonwoven roll and leg cuff equipment are PLC controlled
    4. Transmission by 2-piece main shaft (line speed - cutters)
    5. Main motor is DC controlled
    6. Equipped with Tandler gear boxes, 5 sizes belt gear for the forming unit and one adjustable variator (A3) for pad speed control