Complete baby-diaper line for 5 sizes: newborn, mini, midi, maxi and junior
Model: MD-E
Year: 1987
Production speed: 300 to 350 ppm
Electricity: 380/3/50
Main Components
Kamas HC 60 hammer mill with frame for six pulp rolls, sensor and alarm light for end rolls
2-piece 2d drum forming system: first drum for continuous pad and second drum for intermittent pad, with balancing brushes for each drum
SAP feeder, frequency controlled and follows line speed, with steel hopper for 1000 kg bags
Diaper core handling is pneumatic and adjustable, pad pre-compression unit, pad cutter, rotary cutter, straight knife
Tissue unwind with 2-roll holder, manual fly change
Poly and frontal-tape unwinder, mechanically driven, 2-roll holder, frontal cut and place unit, 90 degree turning device
Leg elastic (3+3), AC-controlled un-winder for 8 rolls
Nonwoven unwinder, automatic fly change
Leg cuff unwinder, automatic fly change, frequency controlled lycra unwinder for 2 rolls, material centering unit, rotary knife slitter, split leg cuff nonwoven material
Marriage point with rubber coated pre-compression unit
Fixing tape, mechanically driven tape-feeder, metal knives, tape folding plates, rotating fixing rolls for second laminate, tape detector sensors with waste function
Longitudinal folding unit with adjustable folding plates and bar
Final cutting unit
Cross folding unit
Chain guided spikes folds diaper in cross-direction
Product outlet between belts vertical direction, folds coming first
Transmission
Main motor DC controlled
2-piece main shaft (line speed - cutters)
Line equipped by Tandler gear boxes
5 sizes belt gear for forming unit
1 piece adjustable variator (A3) for pad speed control (manual length control)
Several adjustable variators for line speed control (manual length control)
Glue Equipment
Hot melt tank (5 units)
Glue timer, all intermittent glues controlled by Basfer 8 channel unit (1 piece)
Control
Equipment with PLC
Middle layer roll stand
Nonwoven roll stand
Leg cuff equipment and roll stand
Line consists of 2 piece PLCs
Waist control
Main PLC
Spare Parts
Any and all spare parts associated with the MD-E line
Packaging Unit
FCM semi-automatic packaging unit MD-P from 1989
Additional Details
Line is fully complete with 3 Meltex GR hot melt units, 2 Dynatex 522 S-series hot melt units
Glue timers, all intermittent glues controlled by Basfer 8 channel unit
Middle layer roll, nonwoven roll and leg cuff equipment are PLC controlled
Transmission by 2-piece main shaft (line speed - cutters)
Main motor is DC controlled
Equipped with Tandler gear boxes, 5 sizes belt gear for the forming unit and one adjustable variator (A3) for pad speed control
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