PCMC, Baby Diaper Line, 1990, 370 ppm, Size 5 and Size 6, 480V

Description

  1. Overview
    1. Used baby diaper production line manufactured by Paper Converting Machine Company Diaper (PCMC)
    2. Installed in 1990
    3. Currently running at 370 pads per minute of size 5 (lg) or size 6 (xl) product bi-folded product max speed
  2. Line Components
    1. Millhouse
    2. Accrison SAP system
    3. PCMC converter
    4. Un-wind stands
    5. Meltex, ITW and Nordson adhesive systems
    6. Fameccanica stacker (horizontal)
    7. Optima bagger
    8. Hand packing station
    9. Stretch wrap equipment
  3. Electrical Equipment
    1. 3 phase AC 480 V 600A service
    2. Allan Bradley control system
    3. Drive and motion control technology
    4. Electrocam position sensing technology
    5. Accusenry vision quality control system
  4. Product Features
    1. One-piece leg cuff
    2. Stretch tab with date and line coding
    3. Foam waist band
    4. Breathable outer cover sheet - aloe vera capable
    5. Tissue carrier and cover
    6. Frontal tape
    7. Bi folded product
  5. 2009 Upgrades
    1. Forming system upgrade
    2. Foam unit upgrade
    3. New rotary knife installed
    4. Upgraded machine stretch capability
    5. Improvements to the mechanical drive and electronics
    6. Machine guarding package upgrade
  6. 2009 Capital Upgrades
    1. Rebuild of Optima bagger
    2. Rebuild of stretching machine
    3. Drive improvements
    4. Forming system rebuild
    5. Foam system rebuild
    6. Guarding upgraded electrical
  7. Product Dimensions
    1. Size 5 core length: 375 mm
    2. Size 5 core crotch width: 80 mm
    3. Size 5 core width (le): 110 mm
    4. Size 5 ADL length: 175 mm
    5. Size 5 ADL width: 60 mm
    6. Size 6 core length: 410 mm
    7. Size 6 core crotch width: 80 mm
    8. Size 6 core width (le): 110 mm
    9. Size 6 ADL length: 185 mm
    10. Size 6 ADL length: 60 mm
  8. Fastening System
    1. Size 5 fastening tape cut length: 60 mm
    2. Size 5 fastening tape to endflap: 15 mm
    3. Size 5 tape anchor adhesive width: 10 mm
    4. Size 5 frontal tape cut length: 39 mm
    5. Size 5 frontal tape width: 155 mm
    6. Size 6 fastening tape cut length: 60 mm
    7. Size 6 fastening tape to endflap: 15 mm
    8. Size 6 tape anchor adhesive width: 10 mm
    9. Size 6 frontal tape cut length: 39 mm
    10. Size 6 frontal tape width: 155 mm
  9. Chassis
    1. Size 5 envelope width: 297 mm
    2. Size 5 envelope crotch width: 209 mm
    3. Size 5 envelope length: 490 mm
    4. Size 5 foam cut length: 55 mm
    5. Size 5 foam stretched width: 145 mm
    6. Size 5 folded pad width: 112 mm
    7. Size 5 leg cuff strands: 2
    8. Size 5 leg cuff base to cutout: 30 mm
    9. Size 5 leg cuff spacing (base-to-base): 150 mm
    10. Size 5 leg cuff height: 25 mm
    11. Size 6 envelope width: 308 mm
    12. Size 6 envelope crotch width: 209 mm
    13. Size 6 envelope length: 515 mm
    14. Size 6 foam cut length: 55 mm
    15. Size 6 foam stretched width: 145 mm
    16. Size 6 folded pad width: 112 mm
    17. Size 6 leg cuff strands: 2
    18. Size 6 leg cuff base to cutout: 30 mm
    19. Size 6 leg cuff spacing (base-to-base): 150 mm
    20. Size 6 leg cuff height: 25 mm
  10. Leg Elastics
    1. Size 5 leg elastic strands: 3
    2. Size 5 outer leg elastic to cutout: 14 mm
    3. Size 5 leg elastic placement (inside to inside): 164 mm
    4. Size 5 leg elastic placement (outside to outside): 180 mm
    5. Size 6 leg elastic strands: 3
    6. Size 6 outer leg elastic to cutout: 14 mm
    7. Size 6 leg elastic placement (inside to inside): 164 mm
    8. Size 6 leg elastic placement (outside to outside): 180 mm