Company founded 1975 US-based machinery business experienced in worldwide sales.

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Medical Gauze Production Line, Comprising Slitting, Folding, Packing, and Sterilizing Machines

Description

  1. Gauze Slitting Machine
    1. It size-cuts gauze (in rollstock of large width and length) into required width and rewinds it into required length (diameter 55 cm to 65 cm) for loading on the following various gauze compress folding machines.
    2. Working width: 90 cm to 240 cm.
    3. Knives setup: 6 pairs of knives.
    4. Minimum cutting tolerance: 5 cm.
    5. Cutting and rewinding speed: 70 to 120 meters per minute (speed adjustable by frequency converter).
    6. Winding is pneumatic air shaft with measuring rule.
  2. Gauze Folding Machine
    1. Gauze compression (sponge folding) machines for hospital folds or French folds gauze swabs of 5 cm x 5 cm, 7.5 cm x 7.5 cm, and 10 cm x 10 cm in 8, 12, and 16 ply.
    2. Other sizes gauze sponges of 5 cm x 7.5 cm, 7.5 cm x 10 cm, and 10 cm x 12.5 cm in 8, 12, and 16 ply are also available.
    3. Special sizes can be built as per need.
    4. Pre-work cutting equipment and follow-up semi-automatic and fully-automatic packing equipment available also.
    5. X-ray detectable threads are simultaneously heat-bonded into gauze swabs during production.
    6. Humidifiers are used for spraying water on the gauze swabs for better forming and follow-up packing.
    7. Production speed for 5 cm x 5 cm, 7.5 cm x 7.5 cm, and 10 cm x 10 cm 8 ply, 12 ply, and 16 ply per minute.
    8. Automatic counting of pieces and separation of counted pieces for different packing quantity.
  3. Gauze Packing Machine
    1. Machine for automatic packing of medical disposable products in sterilizable tear-open pouches (chevron, square, or other shape).
    2. Products packable: surgical latex gloves, gauze swabs of size 5 cm x 5 cm, 7.5 cm x 7.5 cm, and 10 cm x 10 cm, urine bags, condom, IV sets, and other flat style medical disposable items.
    3. Production speed: for gauze swab 2 inch x 2 inch is 120 to 150 pieces per minute; for gauze swab 3 inch x 3 inch is 120 to 150 pieces per minute; for gauze swab 4 inch x 4 inch is 120 to 150 pieces per minute; for latex gloves is 120 to 150 pieces per minute.
    4. Labor: 2 workers.
  4. Ethylene Oxide Sterilizer
    1. Volume of inner container: 1, 3, 6, 10, 15, 20, 25 m³.
    2. Material of case body: quality stainless steel.
    3. Sterilizing temperature: 0 to 100 °C, PID adjustable.
    4. Sterilizing pressure: -85 ± 80 kPa.
    5. Sterilizing humidity: 30 to 100 RH.
    6. EO concentration: 300 to 1,000 mg/L.
    7. Pre-vacuum: 3 to 12 hours.
    8. Times of air change: arbitrarily.
    9. Ventilation time: arbitrarily.
    10. Maximum electric heating power: 9 to 60 kW.
    11. Maximum steam heating power: 3 to 10 kW.
  5. Unwinding System For Gauze Fabric – 4200 mm
    1. Face width: 4200 mm.
    2. Fabric width: 4200 mm.
    3. Product: gauze fabrics.
    4. Operating speed: up to 120 meters per minute.
    5. Electrical: 480 V/3 ph/60 cy.
    6. To include the following components: one A-frame with tapered chucks and hand wheel; centerwind drive head with telescoping shaft; three roll dance/compensator to control unwinding speed; AC drives and controls including gear reducer, motor and drive/controls.
  6. Surgical Gauze Compressing, Folding, And Bagging Machine
    1. Cotton gauze medical compress folding and bagging machine, which automatically folds cotton gauze, compresses, and then packs them individually or in groups into sachets.
    2. Useful width: 45 cm.
    3. Number of tracks: maximum 2 (varies according to the size of compresses).
    4. Size: minimum dimensions of compresses: 5 cm x 5 cm; maximum dimensions of compresses: 10 cm x 20 cm (16 plies). All the usual or intermediate sizes can be produced on the machine by simple adjustments.
    5. Number of plies: 8 / 12 / 16 / 20 / 24 / 28 / 32 plies (varies according to the size of compresses).
    6. Folding: the conventional folding is the 5-fold "surgical" or "American" type, with edges and corners tucked-in, however by offsetting folds other combinations are possible.
    7. Stacking: stacking is carried out in the channels where the compresses are counted and ready to be manually inserted into paper bags.
    8. Production: examples of theoretical productions: 5 cm x 5 cm 8 plies (2 tracks) 13,200 compresses per hour; 7.5 cm x 7.5 cm 12 plies (2 tracks) 13,200 compresses per hour; 10 cm x 10 cm 12 plies (2 tracks) 12,000 compresses per hour.
    9. Options: barium fixing track by track; gauze roll loading by pneumatic cylinders.
    10. Features list: material support adjustable in width; positive unwinding with tension check adjustable track by track; multiple length folding device adjustable track by track; spray humidifying system; suction system; anti-static bars; adjustable fly cut module motorised with brushless motor; three cross folding mechanisms with independent adjustment of each fold; transfer belts for the compresses; motorised lateral unwinding of the paper roll module; device for individual, in multiples or in shingled form packaging - with a changeable number of compresses by sachet; check of following operations track by track: end of fabric, presence of seam, presence of cross-folded compress, jam prevention before packaging; cold sealing by pressure and cutting of sachets in printed and zoned paper; power system of packaging by brushless motor allowing for fly adjustment of: the compress position in the sachet, the crosswise knurling position, the crosswise cutting of sachets; acceleration ramp by frequency variation; machine operation by touch-sensitive screen: storable configurations, clear language fault display, counters: totalizer, pre-selection, etc., sound and visual alarms, "incident" statistics; starting, stopping, step by step - by remote control; continuous, track by track integration of ultrasonic barium fixing; paper roll loading by pneumatic cylinders; ink jet marking up till 8 lines; sachets quality control device: either a check by photo cells, or by cameras; faulty sachet ejection device; table with converging belts.
  7. Automatic Gauze Bandage Rolling Equipment
    1. It is electrical-mechanic equipment for automatic rewinding of non-elastic gauze bandages.
    2. All the production parameters are set on the English-version touch screen control panel in this equipment.
    3. The loading of big bandage roll and taking the ready-made small bandage rolls at the basket (box) under the output are manually.
    4. Input width: non-elastic gauze bandage in big roll of width from 5 cm (minimum) to 15 cm (maximum).
    5. Bandage roll: lengths from 1.5 to 10 meters adjustable and width from 50, 75, 100, 150 mm adjustable.
    6. Inner diameter of bandage roll: from 16 mm to 20 mm, depends on the width of bandage roll. For 15 cm width bandage roll, the inner diameter will be 18 mm (1.8 cm).
    7. Production capacity: there are 3 production tracks. Each track makes 5 to 7 pieces of bandage rolls.
    8. Production capacity calculation: to make 15 cm wide x 4 meter long bandage roll in one minute, one track makes 5 pieces to 7 pieces bandage rolls, so, total capacity is 15 to 21 pieces per minute by 3 tracks. To make 4 meters length x 10 cm width gauze bandage roll, you can make 8 rolls per track per minute. So, by 3 tracks, you will make 24 rolls per minute.