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Master, Slasher Indigo Dyeing Range, 2008, 1800mm Roller Width, with Sizing, Drying and Warping

Description

  1. Overview
    1. Master Slasher indigo dyeing range
    2. Roller width: 1800mm
    3. Year: 2008
    4. Master Genius (pat) (indigo and sulphur)
    5. With sizing, drying and warping
  2. Item 001 - Dyeing Range Components
    1. One creel for fractional beams – max. 12 beams, diameter: 1250mm, width: 1500mm
    2. First section for soda treatment or pre-dyeing or rinsing with padder 10 tons, 1800mm, 1 dyeing bath with 2 re-circulating tanks
    3. One soda reaction or oxidation section with 7 drying cylinders, diameter: 800mm, width: 2000mm
    4. 1 x dyeing / washing compartment
    5. 1 x padder 10 tons, width: 1800mm
    6. 1 x intensive washing chamber "eco wash"
    7. 1 x padder 10 tons, width: 1800mm
    8. 1 x washing/dyeing element inert dye "genius" (pat) complete
    9. 1 x padder 10 tons, width: 1800mm
    10. Re-circulating dyeing
    11. One heating/dehydration section – complete with padder 10 tons, width: 1800mm, recycling dyebath
    12. One drying section: 6 cylinders, diameter 800mm, width: 1800mm
    13. One washing/dyeing element – inert dye "genius" (pat) complete with 1 x padder 10 tons, width: 1800mm + re-circulating dyeing bath
    14. One heating/dehydration section inert air for yarn dyed complete with padder 10 tons, width 1800mm and re-cycling dyebath
    15. 2 x sections of de-humidification / nitrogen circulation closed loop
    16. 2 x nitrogen systems
    17. 2 x groups of oxidation + rapidsky (pat – forced oxidation), year: 2010
    18. 1 x pre-drying section with 2 x cylinders 800mm dia, width: 2000mm
    19. 2 x master intensive washing chambers "eco wash" with 1 x padder 10 tons, width: 1800mm
    20. One intensive washing chamber "eco wash" with 1 x padder 10 tons, width: 1800mm
    21. One pneumatic accumulator, maximum 130 m capacity
  3. Item 002 - Sizing / Beaming
    1. 1 x ramallumin pre-dryer: eight steam cylinders, diameter 800mm, width: 2000mm
    2. 1 rotal size box: 3 tons pressure, with 2 dip and 2 squeeze rollers
    3. One ramallumin dryer, year: 1988, with 13 cylinders, diameter: 800mm, width: 2000mm
    4. One separating unit
    5. One rotal direct beam warping, year: 1988, flange diameter: 1250mm, working width: 3000mm
  4. Item 003 - Dye / Size Kitchen
    1. One size kitchen consisting of: 1 x preparation tank, 1 x size cooker, 1 x storage tank
    2. One dye kitchen consisting of: 1 x preparation tank, 2 dye stuff tanks, 2 feeding tanks, 2 dosing pumps
  5. Item 004 - Additional Ramallumin Warping
    1. One ramallumin direct sectional warper, year: 2002, working width: 1500mm, flange diameter: 1250mm to 1400mm
    2. With rostoni creel: 672 ends, gauge: 340mm
    3. Complete with 24 beams: 1400mm ww x 12 x 1400mm dia & 12 x 1250 dia
  6. Morrison Indigo Dyeing Machine - 12 Ropes
    1. Reference number: C-2931
    2. Morrison indigo dyeing machine, working width: 1200mm, year: 1990
    3. Morrison indigo rope dye range, roller width 48 inches, year: 1989 to 1990
    4. Entry frame from a 12 position double ball warp creel
    5. One preparation tank with padder 10 tons pressure
    6. Draw nip 2 scour / dye / saturate compartments
    7. Drum skyer: 30 yard steamer
    8. 4 washing tanks with padders 10 ton pressure
    9. 8 indigo dye tanks with 4 x 5 ton padders and 4 x 10 ton padders
    10. 66 drum skyer
    11. 4 washing tanks with padders 5 ton pressure
    12. Final heavy duty padder 10 ton pressure
    13. 3 stacks of 12 drying cylinders, year: 1990, steam pressure 73 psi
    14. 1 stack of 12 drying cylinders, year: 2001, steam pressure 73 psi
    15. Take off by coilers on supporting framework
    16. 12 stainless steel chemical dosing tanks with mixers: 1 x 3000 lits, 2 x 1500 lits, 5 x 1,200 lits, 2 x 1000 lits, 2 x 500 lits all fitters with delivery pumps
  7. Indigo Dyeing Range - 36 Ropes
    1. Reference number: L-5233
    2. Gmc 36 ropes, year of manufacturing 1996, width 126 inches
    3. Machine length 340.7 ft, machine height 35.4 ft
    4. Creel section: 36 logs creel capacity, log dia 220 mm, length 1486 mm, shaft dia 42 mm, shaft length 1855 mm
    5. Range drive system: driven by siemens-westinghouse variable speed ac drive system using model 6se70 inverters and controlled through an op25 user interface; speed references, run permissives and e-stops are wired through a simatic ti555 plc
    6. Wet processing area: entry nip 10 ton, 10 hp; boil-off box 10 ton, 10 hp, 6000 liters; pre-wash box #1 15 ton, 7.5 hp, 6000 liters; pre-wash box #2 10 ton, 7.5 hp, 6000 liters; pre-wash box #3 15 ton, 10 hp, 6000 liters; dye box #1 10 ton, 10 hp, 6000 liters; dye box #2 10 ton, 7.5 hp, 6000 liters; dye box #3 10 ton, 7.5 hp, 6000 liters; dye box #4 15 ton, 10 hp, 6000 liters; dye box #5 10 ton, 7.5 hp, 6000 liters; dye box #6 10 ton, 7.5 hp, 6000 liters; dye box #7 15 ton, 10 hp, 6000 liters; dye box #8 15 ton, 10 hp, 6000 liters; post wash box #1 10 ton, 7.5 hp, 6000 liters; post wash box #2 10 ton, 7.5 hp, 6000 liters; post wash box #3 15 ton, 10 hp, 6000 liters; lubricant box 15 ton, 10 hp, 6000 liters
    7. Each boil-off box with: feed water system with flow control using flow meter transmitter and flow control valve with i to p; automatic steam-operated box temperature control with automatic steam valve i to p and rtd / temperature transmitter; bubbler-type level pressure transmitter; scour solution flow control using flow control valve with i to p and flow meter transmitter
    8. 3 pre-washers with: feed water system with flow and temperature control using 3 way blend valve with i to p flow meter transmitter, flow control valve with i to p and rtd / temperature transmitter; automatic steam-operated box temperature control with automatic steam valve i to p and rtd / temperature transmitter
    9. 8 each dye boxes connected via 2 circulation systems: one for indigo and one for sulpher; 5 each of the boxes are equipped only with indigo dye circulation flow meter transmitters; the remaining 3 boxes are equipped as follows: feed water system with flow and temperature control using 3 way blend valve with i to p flow meter transmitter, flow control valve with i to p and rtd / temperature transmitter; automatic steam-operated box temperature control with automatic steam valve i to p and rtd / temperature transmitter; bubbler-type level pressure transmitter (dye boxes 4 and 8 only); indigo circulation flow meter / transmitter
    10. 3 post washers with: feed water system with flow and temperature control using 3 way blend valve with i to p flow meter transmitter, flow control valve with i to p and rtd / temperature transmitter; automatic steam-operated box temperature control with automatic steam valve i to p and rtd / temperature transmitter
    11. Softener box with: feed water system with flow and temperature control using 3 way blend valve with i to p flow meter transmitter, flow control valve with i to p and rtd / temperature transmitter