Company founded 1975 US-based machinery business experienced in worldwide sales.

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Complete Denim Plant, Karl Mayer, Morrison, McCoy-Ellison, Benninger

Complete Denim Plant, Karl Mayer, Morrison, McCoy-Ellison, Benninger

Description

  1. Overview
    1. Complete denim plant
  2. Direct Beam Warping
    1. Karl Mayer direct beam warping, year 2003
    2. Head type BM2600-1250
    3. Maximum beam width 2600 mm between flanges
    4. Maximum beam flange diameter 1500 mm
  3. Indigo Dyeing and Sizing Range
    1. Master Slasher indigo dyeing and sizing range BM 2600/1250, year 2003
    2. Beam creel for 12 beams
    3. 15 impregnation and washing tanks with overhead multi roller oxidising arrangements and mangles, washing tank with mangle
    4. 16 cylinder steam heated dryer
    5. 2 washing tanks with mangles
    6. 16 cylinder steam heated dryer
    7. Intensive washing tank type Ecowash with mangle
    8. 16 cylinders steam heated dryer
    9. 8 washing tanks with mangles
    10. 16 cylinder steam heated dryer
    11. Pneumatic accumulator
    12. 3 cylinders dryer
    13. Karl Mayer size box, 2 dip and 2 nip
    14. 16 steam heated drying cylinders
    15. 2 x McCoy Ellison / Hakoba creel (Hakoba), head stock 1996 / 2000, 375 end creel
    16. 1 x Morisson, 1.2 m working width, 12 positions
    17. Consisting of: 12 position ball creel, 4 washing tanks, steaming unit (27 meters), 8 indigo dyeing tanks, 4 washing tanks, 12 x 3 drying cylinders (steam heated), 12 dosing tanks
  4. Ball Warpers
    1. McCoy-Ellison ball warper, model 680, year 2000
    2. Karl Mayer ball warper, model BW-T-60, year 2008
    3. McCoy-Ellison ball warper
  5. Rope Dyeing
    1. Morrison rope dyeing, year 1990
    2. 1.2 m working width, 12 positions
    3. Consisting of: 12 position ball creel, 4 washing tanks, steaming unit (27 meters), 8 indigo dyeing tanks, 4 washing tanks, 12 x 3 drying cylinders (steam heated), 12 dosing tanks
  6. Rebearers
    1. 8 x Barber Colman rebeamers, years 1982-1987
  7. Direct Warper
    1. Hacoba direct warper NHZ 1250 A, year 1989
  8. Sizing Machines
    1. Benninger Ben Zell sizing, year 1997
    2. Head stock working width: 240 cm
    3. Max beam width workable: 240 cm
    4. Mini beam width workable: 190 cm
    5. Max beam dia workable: 1200 mm
    6. Beam press unit: available
    7. PLC control: yes
    8. Moisture control unit: available
    9. Leasing zone no of split rod: 13
    10. No of drying cylinder: 14
    11. No of drying cylinder with teflon coated: 12
    12. No of size box: double
    13. Size box working width: 180 cm
    14. No of immersion roller and squeezing roller per size box: 2
    15. Sectional warping creel: unavailable
    16. No of beam creel: 12
    17. Size cooking tank qty: 1, capacity 1000 l
    18. Size storage tank qty: 1, capacity 900 l
    19. No of beam creel spare: 12
    20. Sucker Muller sizing WN machine, year 1982
    21. Working width 2200 mm
    22. Flange diameter: 1.1 m
    23. Consisting of: 12 warp beam creel, size box, 4 drying cylinders, size box, 2 x 4 drying cylinders, head stock
  9. Looms
    1. 28 x Picanol Optimax looms, model Optimax-4R, year 2008
    2. Working width 2200 mm
    3. Staubli dobby type 2622B
    4. 5 bars warp stop motion
    5. 2 prewinders
    6. 2 colors
    7. Selvedge cutters
    8. 6 frames
    9. Droppers and heald wires as fitted
    10. Off loom big roll batcher
    11. 30 x Picanol Gammax looms, model Gammax-2R, year 2003
    12. Working width 1900 mm
    13. Staubli dobby type 2622
    14. 5 bars warp stop motion
    15. 2 prewinders
    16. 2 colors
    17. Selvedge cutters
    18. 6 frames
    19. Droppers and heald wires as fitted
    20. Off loom inspection and big roll batcher
    21. 6 x Picanol Gamma Sumo looms, model Gamma-2P, year 2002
    22. 1900 mm reed space
    23. Staubli cam box model 1620B
    24. 5 bars warp stop motion
    25. 2 prewinders
    26. 2 colors
    27. Selvedge cutters
    28. 6 frames
    29. Droppers and heald wires as fitted
    30. Off loom inspection and big roll batcher
  10. Warp Preparation
    1. Staubli warp welding model Warp Link, year 2003
    2. Staubli knotting plus 2 stands, model Topmatic/TPF 2 B, year 2001
  11. Inspection Machines
    1. 6 x Campen inspection machines
    2. Hager inspection machine (loom shed), working width 2000 mm
  12. Selvedge Bobbin Winding
    1. Selvedge bobbin winding machine
  13. Singeing Machines
    1. Osthoff singeing machine, manufactured year 2005
    2. Maximum fabric width 2000 mm
    3. Entrance: roller cradle to take cloth rolls from weaving, driven feed roller, high entrance frame with guide rollers, stainless steel J-box accumulator, Erhardt and Leimer fabric centering and guiding unit
    4. Osthoff brushing unit: driven brushing and beating rollers for face and reverse of fabric, extraction ducts
    5. Osthoff singeing machine type U97/1: 2 gas ribbon burners, water cooled, touch screen operation, controls for machine speed, singeing burners position, flame height and width
    6. Osthoff brushing unit: driven brushing and beating rollers for face and reverse of fabric, extraction ducts
    7. Exit: high exit frame, stainless steel J-box accumulator, Erhardt and Leimer fabric centralising and guiding unit, surface driven A-frame batcher
    8. Osthoff singeing, 2 gas burners, year 1988
  14. Singeing and Mercerising Range
    1. Kusters singeing and mercerising range, manufactured 2001
    2. Maximum working width 2000 mm
    3. Entrance frame with scray to take denim cloth rolls from the looms, conveyor feed, high entrance frame, stainless steel J-box accumulator, Erhardt and Leimer centre guiding system
    4. Brushing and beating unit: brushing rollers for face and reverse of fabric, beating rollers, extraction hoods and ducting
    5. Singeing machine: 2 gas fired burners, water cooled, control system for machine speed, burner position, flame height, flame width, touch screen operation
    6. Brushing unit: brushing and beating unit for brushing face and reverse of fabric, extraction hoods and ducting
    7. Merceriser and washing: chainless caustic impregnation section, 26 chainless stretching cylinders and two padders, stabilising section, 32 chainless stretching cylinders and one padder, neutralising tank type Turbo Wash (approx. 18 m content), mangle, 2 multi-roller wash tanks type 234-43 (double strung), 2 mangles type 222/53, 1 multi-roller wash tank type 836/76 (approx. 18 m content), mangle type 2