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Toilet Soap Production Line, 300 to 500 kg/hr, 380V

Toilet Soap Production Line, 300 to 500 kg/hr, 380V

Description

  1. Overview
    1. Complete soap production line, 500 kg per hour.
    2. Complete soap production line, 100 to 500 kg per hour.
    3. Soap production line, 1000 to 1500 kg per hour.
  2. Line 1: 500 Kg Per Hour Soap Production Line
    1. Reference number: L-6961.
    2. Capacity: 300 to 500 kg per hour.
    3. Power: greater than 60 kW, 380 volts, 50 Hz.
  3. Mixing Agitator
    1. Capacity: 100 kg per batch.
    2. Mixing time: 5 to 10 minutes.
    3. Power: 5.5 kW.
    4. Speed: 32 rpm.
  4. Three Roller Mill
    1. Roll diameter: 260 mm.
    2. Roll length: 780 mm.
    3. Motor power: 11 kW.
    4. Roll speed ratio: 1:3:9.
    5. Dimensions: 1600 x 1100 x 1300 mm.
    6. Weight: 2500 kg.
  5. Vacuum Plodder
    1. To grind, refine, and press soap material into soap bar.
    2. Capacity: 300 to 500 kg per hour.
    3. Diameter of screw: 200 mm.
    4. Speed: max 15, min 8 to 16.
    5. Dimensions: 3750 x 1060 x 2100 mm.
    6. Weight: 2600 kg.
  6. Stamping Machine
    1. Capacity: 80 to 120 pieces per minute.
    2. Weight of soap: 10 to 250 grams.
  7. Refrigerator
    1. Manueurop compressor: 4 kW.
    2. Cooling capacity: 12900 kcal/hr, 15 kW.
    3. Temperature: -15 to -18 °C.
    4. Water tank: 50 L, SS 304.
  8. Vacuum Pump
    1. Speed: 8 L/s.
    2. Power: 1.1 kW.
  9. Conveyors
    1. Distributor box included.
  10. Optional Machines
    1. Water chiller: Copeland compressor 4.54 kW, total power 5.61 kW, cooling capacity 11266 kcal/hr (13.1 kW), temperature 5 to 20 °C, dimensions 1200 x 1600 x 1100 mm.
    2. Packing machine: capacity 30 to 210 bags per minute, packing film width 90 to 400 mm, bag size (85 to 220) x (30 to 1440) x (5 to 45) mm, power 3.5 kW, weight 600 kg, dimensions 4000 x 930 x 1650 mm.
  11. Line 2: 100 To 500 Kg Per Hour Soap Production Line
    1. Reference number: L-6915.
    2. Consisting of the following machines.
  12. Trio-Muller
    1. Power: 7.5 kW.
    2. Capacity: 500 kg per hour.
    3. Dimensions: 1500 x 1300 x 1100 mm.
  13. Semi-Finished Product Conveyor
    1. Power: 2.2 kW.
    2. Weight: 100 kg.
  14. Double Screw Vacuum Plodder
    1. Dimensions: 3750 x 900 x 2100 mm.
    2. Power: 18 kW.
    3. Voltage: 380 volts, 50 Hz.
  15. Rotary Printing/Cutting Machine
    1. Power: 3 kW.
    2. Dimensions: 500 x 400 x 900 mm.
  16. Finished Product Conveyor
    1. Power: 0.75 kW.
    2. Weight: 100 kg.
  17. Control Box
    1. Quantity: 1 line.
  18. Line 3: 1000 To 1500 Kg Per Hour Soap Production Line
    1. Reference number: H-2073.
    2. Capacity: 1000 to 1500 kg/hr.
    3. This is a soap complete line starting from saponifying, vacuum drying and cooling, milling soap noodles and refining continuously, then stamping into soaps.
    4. Advanced technology including covering less floor area, consuming less energy, saving human resources, automating processes, producing high quality soaps with 50% to 80% fatty acid content.
    5. Turn-key project: professional team provides all machines and accessories, the whole process of production, formula, layout design, machines installation, products trial, all solution according to your requirements.
    6. Quotation includes all except: boiler, workshop building, heat insulating material, cable, packing machine, and consumable materials for installing (welding rod, electric welder, etc.).
  19. Production Requirements
    1. Steam boiler: 2 MT/hr, 1.25 Mpa.
    2. Workshop: larger than 350 m², L: 35 m, W: 10 m, H: 7 m.
    3. Power: greater than 290 kW/hr, 380 V, 50 Hz.
    4. Water: circulating water for vacuum drying system 40 m³, production water.
    5. Worker: 10 workers.
  20. Material And Consumables For Producing Soap
    1. Palm oil: white crude palm oil, white palm stearin, white palm fatty acid.
    2. Palm kernel oil: white palm kernel oil.
    3. Caustic soda: NaOH 97% to 99%.
    4. Clean water.
    5. Sodium-chloride (NaCl).
    6. Optional materials: perfume, pigment, titanium dioxide, talcum powder, etc.
  21. Production Process
    1. Step 1: melt and mix all kinds of oil.
    2. Step 2: oil and caustic soda do saponifying.
    3. Step 3: vacuum drying and extruding soap noodles.
    4. Step 4: finishing line: soap noodle grinding, vacuum extruding, cutting to finished soaps.
  22. Machine List For 1000 To 1500 Kg Per Hour Line
    1. High-placed water tank: size 5 m³, material SS304 δ=6mm, marked measuring scale, quantity 1.
    2. Mixing machine: mixing capacity 100 kg/time, capacity Φ780×1190 mm, pneumatic system working pressure 0.4 to 0.8 Mpa, mixing shaft speed 36 rpm, power 5.5 kW, dimensions 1980×850×1400 mm, weight 800 kg.
    3. Conveyor belt (x2): flat stainless steel conveyor belt, used between mixing and grinding, power 1.5 kW, length 5 m.
    4. Three rolls grinder (x2): roller diameter Φ260 mm, roller face length 810 mm, roller speed rpm slow roll 12.2, middle roll 40, fast roll 116, power 15 kW, speed 970 rpm, roller speed ratio 1:3:9, dimensions 1980×1848×1300 mm, weight 2180 kg.
    5. Mixer: flat stainless steel conveyor belt, used between grinding and stripping, power 1.5 kW, length 4 m.
    6. Vacuum stripper: production capacity 300 to 600 kg/h, screw outer diameter 200 mm, screw speed upper screw 15 rpm, lower screw 8 to 16 rpm, motor power on the strip 5.5 kW, under the strip 11 kW, dimensions 2810×900×1830 mm, weight 3200 kg.
    7. Freezer: production speed 6740 kcal/h, minimum operating temperature minus 28 degrees Celsius, power 3.6 kW, dimensions 600×500×1500 mm, weight 1800 kg.
    8. Printer: production capacity 80 to 120 cpm, soap size 50 to 200 g, power 3 kW, punch frame reciprocating stroke 124 mm, moving table reciprocating stroke 115 mm, dimensions 1480×750×1100 mm, weight 1750 kg.
    9. Conveyor belt: length 8 m, stainless steel.