Continuous forward feed for sewing lengths up to 3000mm
Electronically controlled
Limitation of sewing length by limit switches
Includes rigid frame
Moveable execution with guide rolls
Cutting device executed, knife of rapid steel diameter 60mm and HM counter blade
Fixation of the material by pin bar
Helix cable complete
Item 002: CT 6300 Fabric Pull-In Station #1 With Closed Loop Tension Control
3000mm roll surface width
Driven chrome plated and rubber coated nip roll
Pneumatically movable nip gap for fabric thickness adjustment
Positioned for pulling fabric from rolls on customer supplied A frames and feeding material into customer supplied scray
Manual web speed adjustment via main operator panel
Includes rigid dual sided frame – frame size to allow customer supplied scray to be positioned same as the system installed at Burlington
Item 003: CT 6300 Fabric Pull-In Station #2 With Closed Loop Tension Control
3000mm roll surface width
Driven chrome plated and rubber coated nip roll
Pneumatically movable nip gap for fabric thickness adjustment
Positioned for pulling fabric from scray and feeding fabric into web guiding system
Driven with closed loop tension controlled via tension control roller
Item 004: Segmented Roller Guider
Wide band sensor
Pneumatic driven guiding slats
Operator panel
Electronic controlled
Spreading rolls as scroll rolls
Manual adjustment of angle of wrap
Equipped with three motors for positioning of guide rollers
Item 005: Weft Straightening System Mahlo Orthomat RFMC 126E
Straightening machine with integrated scanners, light projectors, controls, display and associated electronics; for automatic correction, on-line, bowed and skewed weft or knitted courses
2 bow rollers with sturdy design and covered with Buna 8955 sleeve
Stainless steel guide rollers
Step free, electro-mechanic control of skew and bow rollers with servo controller for instant reaction safety gates made from transparent plastic material
Scanner assembly: integrated in mechanical straightening system; six photoelectrical scanners, type 599P, with digital signal evaluation; six LED light projectors, maintenance-free; automatic light output control per scanner/projector pair; penetrative and reflex detection, choice via selection switch; provisions for manual adjustment of scanners; voltage rating – 400 VAC 3 phase w/ 50 or 60Hz
Electronics: self contained in Mahlo machine panels; evaluation of the distortion-related signals from the scanners; automatic control of bow and skew rollers and projector lamp light output included in computer software
Control and display station: TFT color touch screen with computer station; provides direct user interface with system; manual operation of bow/skew rollers; screen set up and configuration; light mode detection system; service assistance menus; project momentary weft configuration in graphic and numeric form; displays deviations from zero for both bow and skew distortions as trend diagram for 60 minutes; controlled drive with differential for the bow rollers to minimize the web tension within the self-contained weft straightener; dancer roll control to maintain a specific web tension integrated inside panel underframe
Safety options included: safety gates complete with limit switches, and interface to stop the associated machine – manual key switch for service
Item 007: Steam Heating Roll System
Two rolls with 1000mm outside diameter
Roll surface chromium plated
Connection for steam tube
Scoop for water reflow
Steam control device
Maximum steam pressure – 10 bar - 142 psi
Maximum temp – 365 F - 185 C
Minimum temp – 266 F - 130 C due to steam control system
Double side pivoted in heavy framework
S-wrap web guiding
Include drive motor for each roller
Item 008: CT 6300 Fabric Pull-In Station #3 With Closed Loop Tension Control
3000mm roll surface width
Driven chrome plated and rubber coated nip roll
Pneumatically movable nip gap for fabric thickness adjustment
Driven with closed loop tension controlled via tension control roll
Positioned for pulling fabric from steam roll section and feeding fabric into CT coating stand
Item 009: CT Series Coating Stand With Auto Positioning and Precision Bracketry for BC62 Porous Coating Head Model CT 6300-120
Machine frame, double-walled
Operator panel (Siemens TP 370)
Rubber coated application roll, diameter approximately 300mm, prepared for chilling and heating up to 120°C
Driven via AC servo-drive
Movable idle roll to increase wrap of the substrate around the coating roll – side plate to be pre-drilled to allow relocation of roller to provide maximum surface contact of fabric to heated roller
Coating head bracketry, automated 3-dimensional fine adjustment by actuation of positioning servo motors; applicator positions to be stored via program recipe function
Automatic adjustment of coating head positioning
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