Nonwoven SMS Production Line, 1600mm, Spunbonded, Melt Blown

Description

  1. Overview
    1. Disposable face masks
    2. Material: 3-ply (100% virgin fiber)
    3. 1st layer: nonwoven pp spunbond
    4. 2nd layer: nonwoven pp meltblown
    5. 3rd layer: nonwoven pp spunbond
    6. Mask size: 175mm x 95mm (adult size)
    7. Weight: 2.9 to 3.2 grams each
    8. 50 pieces per box / 40 boxes per carton
    9. 400 cartons = 800,000 pieces in one 20 foot container
    10. Low breathing resistance
    11. Soft lining, non-irritating to skin
    12. Fiberglass free and latex free
    13. With adjustable nose bridge support piece
    14. With elastic ear loops
  2. Available Stock
    1. Quantity: 50,000 pieces of fresh stock currently available
  3. Nonwoven Sms Production Line, 1600mm, Spunbonded, Melt Blown
    1. Reference number: L-7129
    2. Pp chips for meltblown: 1200 to 2000
    3. Fabric width: 1600mm
    4. 2 spinning beams for spunbond and 1 for meltblown
    5. Basic weight: sms 9 to 80 grams per square meter
    6. Ss: 15 to 100 grams per square meter
    7. Product: sms laminated nonwoven fabric, ss spunbond nonwoven fabric, m meltblown nonwoven fabric
    8. To make hygenic fabrics such as baby diapers, sanitary napkins, adult diapers, medical operation suits, operation caps, operations shoes, masks, etc.
    9. Consisting of: 3 feeding systems, automatic vacuum suction for both main material and additives
    10. Capacity (sb + mb) 2 x 520 kgs/h, (sb) 2 x 200 kgs/hr
    11. With three hoppers, three supplying devices
  4. Spunbond System
    1. 2 extruders: diameter 150mm, capacity 450 kgs/hr, l/d 30:1, drive power 110 kw, heating power 90 kw
    2. 2 recycling systems: diameter 105mm, capacity 100 kgs per hour, l/d 15:1
    3. 2 melt filters: working temperature up to 280 celsius, filtration capacity 520 kgs per hour
    4. 2 metering pumps: type gear pump, flow volume 250 ml/r, designing temperature 280 celsius
    5. 2 melt pipelines: with static mixer
    6. 2 monomer exhauster: including blower, chiller, pipeline, valve, insulation, etc.
    7. 2 spinning beams: single coat-hanger melt distribution, designing pressure 9mpa, working temperature max 280 celsius
    8. 4 spinnerets: hole diameter 0.45mm, l/d 5:1, 15,500 holes
  5. Meltblown System
    1. 1 extruder: diameter 120mm, capacity 280 kgs/hr, l/d 30:1, drive power 75 kw, heating power 80 kw
    2. 1 melt filter: filtration precision 20 to 60 micrometers, filtration 280 kgs per hour
    3. 1 metering pump: gear pump, max flow volume 100ml/r, designed temperature 300 celsius
    4. 1 melt pipeline: with static mixer
    5. 1 spinning beam: including stretching channel, nozzle, etc. with insulation material, designed pressure 6 mpa
    6. 2 spinning die packs: compact die packs, hole diameter 0.35mm, l/d 12:1, number of holes 42hpi
    7. 1 screw blower: including muffle, pressure reducer valve, pipeline, etc., power 200 kw
    8. 1 hot air system: flow volume 6000 cubic meters per hour, working temp max 350 celsius, including heater, stainless steel pipeline, etc., power 290 kw
    9. 1 off-line conveyor: range of speed 5 to 100 meters per minute
    10. 1 conveyor: mechanical speed max 400 meters per minute, belt width and penetration 3800±10mm, 10000 cubic meters per h.m2
    11. 1 calendar: double rolls heated by oil, process speed 350 meters per minute, embossing width up to 2000mm, max linear pressure 110 dan/c, max temp of embossing roller 180 celsius
    12. 1 winder: online changing roll, online edge cutting, tension control, max linear speed 350 meters per minute, width 1600mm, wind diameter max 1500mm
    13. 1 slitter: max line speed 600 meters per minute, max wind diameter 1200mm, min slitting wide 120mm, 22 circular blades
    14. 1 steel platform
    15. 1 electrical control system
    16. 2 oil oven
    17. 1 air conditioning system
    18. 1 water cooling system
    19. 1 cleaning equipments for die pack
    20. 1 auxiliary platform
    21. 1 auxiliary equipments
    22. 1 laboratory testing device
  6. Pp Nonwoven Fabric Production Line, Spunbonded, Melt Blown
    1. Reference number: L-7134
    2. Effective width: 1600mm
    3. Daily output: 10,000 kgs per day
    4. Weight range: 10 to 150 gsm
    5. Filament diameter: 1.6 to 2.0 denier
    6. Speed: 350 to 400 meters per minute
    7. Raw material: polypropylene (pp)
    8. Dimensions: 35,000 x 15,000 x 11,000mm
    9. Voltage: 380 volts, 3 phase
  7. Spunbond Equipment
    1. Pp vacuum suction machine (2): 7800 to 900 kgs per hour, air capacity 300 cubic meters per hour, power 7.5 kw
    2. Master batch dosing unit (2): accuracy 0.01%
    3. Extruder (2): diameter 130mm, single screw (2), heating system electricity, motor 75 kw
    4. Melt filtration machine (2): pipe size 50mm, filter area 3.5 square meters, melt flow 650 kgs per hour, double filtration chamber
    5. Melting pump (2): 40 rpm, flow capacity 400 kgs per hour, power 7.5 kw
    6. Spinning beam (2): dimensions 1900 x 256mm, hanger type melt distribution, heating system oil, working temperature 200 to 260 celsius
    7. Spinneret (4): hardness 30, size 1900mm long x 256mm wide, hole diameter 0.45mm, hole quantity 6500 hole per meter
    8. Quenching unit (2): working temp 20 celsius, air flow capacity 12,000 cubic meters/h, air pressure 6500, filter size 80#
    9. Filament draft units (2): air pressure 5020pa, air flow capacity 12,000 cubic meters/h, inside temp 10 to 25 celsius, filament fineness 1.6 to 2.0 denier
  8. Melt Blown Equipment
    1. Vacuum suction machine (2): load capacity 700 to 900 kgs per hour, air capacity 300 cubic meters/h, power 7.5 kw
    2. Master batch dosing unit (2): 4 hoppers, 200 kgs hopper load
    3. Extruder: diameter 105mm, single screw, motor 18.5 kw
    4. Melt filter: double cylinder, hydraulic, melt flow capacity 450 kgs/hr, filter size 150mm diameter, electric heating
    5. Melting pump: speed 40 rpm, melt flow capacity 450 kgs per hour, power 7.5 kw
    6. Melt blown die spinaret: spinneret hole size 0.32 to 0.35mm, hole distance 40 to 42 per inch, fabric weight 2 to 200 gsm
    7. High pressure air blower: air flow capacity 70 to 100 cubic meters per minute, air pressure 100 kpa, power 200 kw, speed 100 meters per minute
    8. Electric treatment: voltage 220 volts, 50 hz, input current 3a, output voltage 60 kv, treat web width 1.6 meters
    9. Hot air heating machine: working temp 350 celsius, pressure 0.8 kpa, heating electric, power 200 kw
    10. Thermal calender: processing speed 400 meters per minute, roller size 2000mm long, 520mm diameter, embossing roller 1, linear pressure 30 to 125 n/mm, heating system oil
    11. Hydrophilic machine: speed 400 meters per minute, feeding system double kissing roller, kiss roller diameter 215mm, liquid tank 200 kgs with heat/warm and mix, drying system infrared + hot air, drive roll size 150mm, heating equipment quartz heater, hot air blower, exhaust air blower
    12. Inspection machine: effective width 1600mm