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NovaStar, CP110, Laundry Soap Production Line, 1000 to 1500 kg/hr, 50 kW (New)

Description

  1. Overview
    1. Used soap line to produce laundry soap bar with fatty acid content from 40% to 80%.
    2. Material is soap noodle.
    3. Capacity is 1000 to 1500 kg per hour.
    4. The dimension and pattern of the soap can be made by customer’s requirements.
    5. This product line is a soap complete line starting from oil melting, saponifying, vacuum drying and cooling, milling soap noodles, vacuum extruding and then cutting into soaps.
    6. This product line has advanced technology including covering less floor area, consuming less energy, saving human resources, automating processes, producing high quality soaps with 50% to 80% fatty acid content.
    7. It is a turn-key project. The professional team provide all machines and accessories, the whole process of production, formula, layout design, machines installation, products trial etc. all solution according to your requirements.
    8. The quotation includes all except: boiler, workshop building, heat insulating material, packing machine, and consumable materials for installing (welding rod, electric welder, etc.).
  2. Production Condition
    1. Capacity: 1000 to 1500 kg per hour.
    2. Materials: soap noodle (soap grains), pigment, fragrance.
    3. Workshop: above 100 m2 L: 200 mm W: 50 mm H: 350 mm including operating space, excluding packing machine.
    4. Power: 50 kW, 220 V, 60 Hz.
    5. Water: 1 m3 circulating water.
  3. Flow Chart
    1. Mixer, three roller mill, vacuum plodder, cutter, vacuum pump, conveyors.
  4. Thawing Workshop (Carbon Steel)
    1. Mix kinds of oil together on the basis of the formula. Deposit and take out the unsaponifiables.
    2. Thawing pool: 10 m3.
    3. Refine tank: φ 2000 x 2600 (including coil pipe and agitator), 8.2 m3.
    4. Wastewater pump: 4 sets, 1.5 kW per set.
    5. Un-slot pipe: (φ 57 x 3.5), (φ 76 x 3.5).
    6. Valve: Φ 65, φ 40.
    7. Flange, bolt, elbow, gasket etc.
  5. Oil and Fat Saponification Workshop (Carbon Steel)
    1. Oil and alkali do reactions in the saponification cauldrons.
    2. Saponification cauldron: Used for oil and NaOH reaction. Size: Φ 1800 x 2000, 5 m3 with heaters and mixer. Power: 11 kW per set. Total: 3 sets.
    3. High temperature and high-pressure soap pump: Power: 5.5 kW per set.
    4. Un-slot pipe: (φ 57 x 3.5), (φ 76 x 3.5).
    5. Valve: Φ 76, φ 57.
    6. Flange, bolt, elbow, gasket etc.
  6. Soap Vacuum Drying System and Finished Product Workshop (Carbon Steel)
    1. Soap vacuum drying system: To make soap materials flash dry and cool. To control the fatty acid content from 50% to 80%. To improve the quality of soap materials.
    2. Heat exchanger: (φ 325 x 4000), 1 set.
    3. Vacuum dryer: 1 set. Capacity: 1000 to 1500 kg per hour. Barrel diameter: 1200 mm. Mouth diameter: 10 mm. Speed: 13 rpm. Power: 3 kW. Dimension: φ 1600 x 4500 mm.
    4. 2 sets fine separators: Separate the soap powder from water.
    5. 1 set barometric condenser.
    6. 1 set eliminator: Draw off water.
    7. Pelletizer: Capacity 1000 to 1500 kg per hour. Screw diameter: 230 mm x 2. Power: 15 kW. Machine dimension: 3100 x 1200 x 1550 mm. Weight: 2500 kg.
    8. Vacuum pump: Keep the vacuum status. Power: 22 kW.
    9. Buffer tank of vacuum pump: Protect vacuum pump. Size: Dia 600 x 1200.
    10. Soap pump: To draw liquid soap from ingredients mixture tank to heat exchanger. Power: 7.5 kW.
    11. Water pump: For circulation water. Power: 5.5 kW.
    12. Un-slot tube and valve: Φ 76, φ 48.
    13. Flange, screw, elbow, etc.
  7. Mixer
    1. Mix soap noodle and other additives sufficiently.
    2. Incorporates famous brands motor.
    3. Material: The barrel and blender made by carbon steel.
    4. Capacity: 150 kg per batch.
    5. Mixing time: 5 to 10 minutes.
    6. Blender: Half-spiral.
    7. Power: 7.5 kW.
    8. Speed: 32 rpm.
    9. Discharging way: Manual (controlled by screw).
    10. Dimension: 2600 mm x 900 mm x 1620 mm.
    11. Weight: 900 kg.
  8. Three Roller Miller
    1. It is used to mix soap noodle and other additives.
    2. Make the soap structure tight and improve soap density and quality.
    3. Have circulating cooling water to cool down the rollers.
    4. Roller diameter: 405 mm.
    5. Roll length: 810 mm.
    6. Motor power: 22 kW.
    7. Roll speed ratio: 1:3:9.
    8. Dimension: 2000 mm x 1800 mm x 1300 mm.
    9. 2 sets.
  9. Double Layer Screw Soap Plodder
    1. It is used to grind, refine and press soap material into soap bar.
    2. The above and below screws and two orifice plates press and refine the soap material and make the soap bar tight and the surface bright.
    3. Capacity: 1000 to 1500 kg per hour.
    4. Screw diameter: 230 mm.
    5. Screw speed: 15 to 12-18.
    6. Power: 11 + 15 kW.
    7. Dimension: 4350 mm x 1200 mm x 2630 mm.
    8. Weight: 4400 kg.
  10. Electrical Laundry Soap Cutting Machine
    1. Capacity: Be compatible with vacuum plodder.
    2. Size and weight: Adjusted by customer’s requirements.
    3. Soap size (L x W x H): 80 to 400 mm x 30 to 100 mm x 10 to 70 mm.
    4. Machine dimension: 1000 mm x 400 mm x 1200 mm.
    5. Weight: 100 kg.
  11. Vacuum and Water Pump
    1. Vacuum pump is used to draw air out from soap materials to prevent soap from breaking. Power: 2.2 kW.
    2. Water pump is used to circulate water to cool down the vacuum plodder. Power: 0.75 kW.
  12. Conveyor Belt
    1. To connect the soap machines.
    2. Power: 1.1 to 1.5 kW per piece.
  13. Control Panel
    1. To control soap machines.
    2. Size: 700 mm x 550 mm x 1540 mm.
    3. Weight: 100 kg.
  14. Accessories
    1. Control box: To control soap machines. Electrical components.