Profilematic III CNC profile saw is the third generation of the highly popular and successful line of abrasive wire contour cutting machines.
Utilizes precision gearboxes and either Allen Bradley or Siemens servos and drives.
Able to process both rigid and flexible polyurethanes with efficiency, accuracy and precision.
Coupled with Escodraw Pro nesting and layout management software for user-friendly operation.
Escodraw Pro has highly specialized pipe insulation (pipe cover) generation and nesting capabilities.
Operator inputs block size, selects desired pipe insulation sizes from the ASTM chart for iron or copper pipe, specifies quantities, nests data and runs the file on the CNC machine.
ASTM chart is preloaded into Escodraw, eliminating the need to draw each pipe size and store files.
Escodraw Pro creates files on the fly to simplify and streamline the pipe insulation manufacturing process.
Pipe generation and nesting features include six pipe cover joint types: flush, overlapping (lap joint), semicircular, triangular, dovetail and custom joints.
Common line pipe insulation cutting (pipe in pipe) with infinite number of layers.
Seven unique clustering options for efficient layout generation.
Grid fitting options to align parts in a uniform grid layout to maximize cutting efficiency.
Configurable part fitting options allow nesting software to fit parts from 1 to 360 degree fitting iterations.
Highly specialized cut path generation algorithm compensates for wire diameter and part shifting/falling during cutting of rigid insulation materials.
Capable of processing Pittsburg Corning's Foamglas (cellular glass) with proprietary tungsten cutting wire that withstands highly abrasive materials.
System allows fabricators to assemble large blocks of Foamglas and other insulation materials from small billets using products such as Stratafab or Hydrocal (gypsum cement).
Profilematic can detect grout lines and slow down the machine to user-defined speeds for processing thick and difficult-to-cut grout lines.
Materials Processed
Insulation/energy management markets: polyisocyanurate, Trymer, Foamglas (cellular glass), calcium silicate, mineral wool or mineral fiber, expanded polystyrene (EPS), expanded polystyrene with high levels of recycled EPS, and extruded polystyrene (XPS).
Other markets: flexible polyurethanes, reticulated foam (filter media foam), rebond foam (carpet padding), polyester fiber batting, corrugated cardboard, Dow ImpaXX, closed cell cross linked polyurethanes and polyethylene.
Common Industries
Insulation/energy management
Furniture and bedding
Medical
Packaging
Defense
Acoustic and radio frequency (RF) management
Automotive
Green: solar, wind
Configuration and Options
Standard machine is the 1530, measuring 1.5 meters wide by 3.0 meters long.
May be ordered in standard widths up to 3 meters with larger widths available upon request.
Machines may also be requested up to 10 meters long.
Options include a block hold down device, vacuum table, square zero and 90 degree turntables, and round turntables with the ability to turn at infinite angle measures.
Coming soon: Profilematic III with 3 axis CNC machining capabilities.
Advanced nesting software
Control panel air conditioner to cool critical electronic components in high ambient temperatures
Block hold down device
Automatic turntable
Vacuum hold down on table
Specifications
Technology: CNC operated machine with HMI computer including Escoview and Escodraw software
Wire speed: variable
Cutting speed: 400 in/min (10 m/min)
System pressure: 70 psi continuous pressure
Max cutting dimensions: cutting width of 1.5 m (4.9 ft or 59) or 2.5 m (8.2 ft or 98)
Cutting length: 3 m (9.8 ft or 118) with optional 5 m (16.4 ft or 197), then in increments of 1 m (3.3 ft or 39) up to 10 m (32.8 ft or 393)
Cutting height: 1.4 m (4.6 ft or 56)
Floor space required: overall machine width of 3 m (9.8 ft or 118) or 3.6 m (11.8 ft or 141) with electrical enclosure
Overall machine length: 5.8 m (19 ft or 228)
Maximum machine height: 4 m (13.1 ft or 157)
Safety zone (recommended): 0.9 m (3 ft or 36) around entire machine
Shipping weight is approximately: 1588 kg (3500 lbs)
Additional Information
More information is available upon request.
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