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NovaStar, Vibro Drum Washer, Stainless Steel 316, 2 Bowl 3 Ton Squeezer (New)

NovaStar, Vibro Drum Washer, Stainless Steel 316, 2 Bowl 3 Ton Squeezer

Description

  1. Overview
    1. NovaStar vibro drum washer with 2 bowl squeezer for existing washing range suitable for woven and knitted fabric.
    2. Main stainless steel tank with 2 perforated drums, 4 stainless steel guide rollers, stainless steel filter with pump and motor, and 2 bowl 3 ton squeezer.
    3. The vibro drum washer has a main ss tank with 2 perforated drums; the inner drum moves counter-clockwise and the outer drum moves fabric clockwise.
    4. When the inner drum rotates counter-clockwise, the pump forces water onto the drum, generating strong hydro-mechanical energy that creates vibration and turbulence in the washing tank.
    5. Water is impinged diagonally on the fabric, and the vibration combined with impingement creates a strong hydro-mechanical effect to loosen wax, spinning oil, and gum thickeners for easy washing.
  2. Vibro Drum Washer Components
    1. Tank made of stainless steel 316 quality, 3 mm thick material.
    2. 2 perforated drums (1 inside, 1 outside) made of stainless steel 316 quality, 2 mm thick material, rotates freely on self-aligning bearing.
    3. Inside perforated drum made of stainless steel 316 quality, 2 mm material, driven by 2 kw geared motor.
    4. 8 inch, 2 guide rolls on top of tank driven by 0.75 kw geared motor.
    5. 8 inch, 2 guide rolls in bottom.
    6. Water distributing 4 pipes above outer drum.
    7. Steam inlet stainless steel perforated pipe 316 quality, 2 mm thick.
  3. Stainless Steel Filter
    1. Made of 2.5 mm thick material.
    2. With pump.
    3. Attached to showering pipe for water impingement on fabric.
  4. Three Ton Rubber Ebonite Pneumatic Squeezer
    1. Ss 304, 5 mm thick heavy duty side supporting frame.
    2. Top synthetic rubber roller, 10 inch diameter, having 65 shore hardness.
    3. Bottom ebonite roller, 10 inch diameter, having shore hardness 70.
    4. Pneumatic cylinder with complete pneumatic panel.
    5. Perforated stainless steel 2 mm thick, 316 quality, for water sprinkling between squeezer splash guard.
    6. Squeezer driven by 3 hp geared motor.
    7. Scroll roller with 0.5 hp geared motor, variable driven by inverter.
  5. Summary List of Components
    1. Guide roll diameter 200 mm (one spare included).
    2. Heating coil with temperature controller (no spare included).
    3. Service line for air, steam, water (no spare included).
    4. Electrical control panel with 3 inverters and synchronization card to synchronize with existing soaper (spare synchronization card and 1 hp inverter included).
    5. Spare seal for pump (spare seal included).
    6. Spare 200 mm guide rolls.
  6. Summary Technical Details
    1. Installed power 11.5 hp.
    2. Heating arrangement.
    3. Force spray showering – water distribution pipe.
    4. Maximum temperature 90 degrees celsius.
    5. Air pressure required 5 kg/square – 74 psi – 5 bar; steam pressure 2.5 kg/square.
    6. Mechanical speed 80 meters/minute.
    7. Total height 4.5 meters, total length 4 meters, total width 4 meters.
  7. Specification of Rollers
    1. Rubber/ebonite roller diameter 10 inch.
    2. Guide roller 200 mm ss and ebonite.
  8. Pumps and Motors
    1. 2 hp, 2800 rpm high volume low pressure pump (pp stainless casting pump 50/16 high volume low pressure pump, 2 hp, 1500 rpm motor; one spare seal included).
  9. Pneumatic Accessories
    1. Pneumatic panel and air filter pressure regulator unit.
    2. Air regulator and pressure gauge for each nip.
    3. Pneumatic cylinder for nip.
    4. Air push/pull valve for nip rollers up/down.
  10. List of Motors (No Spares Included)
    1. 5 hp for squeezer roller.
    2. 0.5 hp geared motor.
    3. 1.0 hp x 2 for guide roll.
    4. 2 hp pump.
    5. 3 hp for inside drum.
    6. 11 hp total electrical load.
  11. Scope of Supply Does Not Include
    1. On site electric, civil, mechanical works.
    2. Main line air filter pressure regulator with compressor.
    3. Main switch, cable, starter.
    4. Air pipe 6 mm x 8 mm pu pipe, 100 meters.
    5. Any item not mentioned in the offer or order confirmation.
  12. Utilities (Your Scope)
    1. Steam 3 kg/cm2.
    2. Water 1 kg/cm2.
    3. Air pressure 5 kg/cm2.
    4. All manual valves for fill, drain, overflow, heat, strainer, and steam trap.
  13. Brand and Make of Components in Use
    1. Ac motors: abb / siemens.
    2. Gear boxes: bonfinglioli.
    3. Switch gears: schneider.
    4. Ac inverters: abb.
    5. Pneumatic accessories: janatic india / festo / airomatic india.
    6. Bearings: ntn / fag.
    7. Rubber coating: lathia india.
    8. Steam valves: forbes marshal / airomatic.
    9. Teflon: dupont.
    10. Steam joints: champion / klinger.
  14. Additional Specifications
    1. Roller face 2200 mm.
    2. Suitable for 1800 mm fabric.