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NovaStar, NN295, Nonwoven Fiberfill Line, New, 2500mm Max Width, 180-250 kg/h Capacity, Glue-Free Wadding (New)

NovaStar, NN295, Nonwoven Fiberfill Line, New, 2500mm Max Width, 180-250 kg/h Capacity, Glue-Free Wadding

Description

  1. Overview
    1. Glue-free wadding production line
    2. Capacity: 180 to 250 kg per hour (with standard carding machine, single cylinder, double doffer 1850 mm width)
    3. Floor space required: approximately 12,000 mm length x 10,000 mm width
  2. Main Product Specifications
    1. Width of products: maximum 2500 mm
    2. Weight of products: 100 to 600 g/sq. m.
    3. Raw materials: (17D ~ 15D) x (51 mm to 65 mm) polyester solid staple fiber (virgin or recycling), polyester hollow staple fiber (virgin or recycling), low melting fiber
  3. Composed Of
    1. Fiber opener, width 1300 mm
    2. Fiber feeder
    3. Carding machine
    4. Cross lapper, adjustable for different gsm fiber (normal fiber thickness is about 100 to 600 gsm and staple polyester fiber is 7D to 15D, 52 mm, 64 mm)
    5. Oven, length 4000 mm, 60 kW
    6. Winding and rolling machine
  4. Main Opening Machine
    1. The main opener adopts card wire to open fibers.
    2. The machine frame is made by high quality welded carbonaceous steel with δ10 mm thickness; after getting backfired and qualitative treatment, it could relieve stress completely.
    3. The feeding horizontal lattice is wooden/plastic, with the width of 1180 mm.
    4. The opener is equipped with mightiness magnet to suck the metal impurity.
    5. The diameter of the opener roller is φ500 mm, and flange matched with card wire plate.
    6. Machine width: 1300 mm
    7. The diameter of the roller: φ500 mm
    8. Speed of conveyor lattice: ≤10 m/min
    9. Installed kW: 7.5 kW
  5. Fiber Feeding Machine
    1. The machine is suitable to mix and feed evenly into carding machine.
    2. Working width: 1600 mm
    3. Production capacity: 80 to 100 kg/h
    4. Installed power: 4.85 kW
    5. Spiked lattice is high quality wooden lattice, with thick canvas backing and angle steel supporting.
    6. Two far infrared photoelectric in the hopper feeder and can be removed.
    7. Worm wheel manually adjust the width of vibrating feeding hopper.
    8. Power: spike lattice 2.2 kW by inverter timing, vibrating plate 1.1 kW.
  6. Carding Machine (Single-Cylinder, Double Doffer)
    1. This machine is suitable to card PP, PET, PVA, bicomponent fiber to form web.
    2. The cylinders, doffers, working rollers, stripped rollers, and random rollers are all accurately manufactured, shaped and modulated. Equipped with random rollers after doffers. The output is controlled by inverter motor.
    3. The card cloth adopt domestic famous brand, and the final product decides the specification.
    4. Diameter of cylinders: φ1230 mm
    5. Diameter of doffers: φ492 mm x 2 pcs.
    6. Adopt rollers to strip fibre. The feeding roller is controlled by inverter.
    7. Every roller’s column degree is less than 0.05 mm, keep the movement in balance. The diameter of the main-cylinder: φ1230 mm, working width: 1850 mm
    8. The diameter of the doffer: φ492 mm
    9. Power: 15 kW
  7. High Speed Cross Lapper
    1. This machine is mainly used to lap the carded fiber according to the set thickness and width for next working procedure.
    2. Imitate the foreign machine structure, the main frame is table-flap structure with enough strength and stability. The rail is resistant to oil leaking, the thickness of the erection, cross section are separate δ8 mm, δ6 mm.
    3. The lapping is controlled by subsection separate inverter, it ensure the quality of the web evenly.
    4. All the motors adopt the inverter to control the speed.
    5. The bottom apron of the cross lapper are wooden lattice and the input apron adopt PVC anti-static apron.
    6. Width of input apron: 2000 mm
    7. Width of output apron: 2800 mm
    8. Speed of output apron: 1-12 m/min, adjustable
    9. Speed of lapping: 50 to 60 m/min, adjustable
  8. Winding and Rolling Machine
    1. Working width: 2800 mm
    2. Speed: 0.5-6 m/min
    3. Photoelectric count, 2 sets of pneumatic cutting knife. Passive and positive coiling, speed and length is set discretionary.
    4. Frequency conversion control.
    5. It is at the rear procedure of nonwoven production line.
    6. It is suitable for winding, edge-cutting and count of nonwoven fabric. It can cut the product into required width and length for packing.