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NovaStar, NN296, Nonwoven Fiberfill Line, New, 2400x2400mm Cut Panels, 180-250 kg/hr (New)

NovaStar, NN296, Nonwoven Fiberfill Line, New, 2400x2400mm Cut Panels, 180-250 kg/hr

Description

  1. Overview
    1. Glue-free wadding production line
    2. Capacity: 180 to 250 kg per hour (with standard carding machine, single cylinder, double doffer 1850mm width)
    3. Floor space required: 18000mm length x 12000mm width
  2. Main Product Specifications
    1. Working width: maximum 2800mm
    2. Weight of products: 100 ~ 600 g/sqm
    3. Raw materials: (7D~20D) polyester solid staple fiber (virgin or recycling), polyester hollow staple fiber (virgin or recycling) low melting fiber
  3. Machine Components
    1. Main opening machine – 1 set
      1. Working width: 1300mm
      2. Fiber is opened by pin-style roller in order to reduce fiber damage
      3. Frame of machine is made by high quality carbon steel which is annealed under high temperature in order to eliminate internal stress; thickness: 10mm
      4. PVC conveyor, perimeter is 3000mm, width: 1300mm
      5. Equipped with strong magnet to absorb metal impurities
      6. Independent blower with power 2.2 kW x 4 pole; diameter of transfer PVC tube is 250mm
      7. Running together with feeding machine
    2. Fiber feeding machine – 1 set
      1. Working width: 1600mm
      2. Feeds the opened fiber with fixed quantity by vibrating way to next procedure
      3. Quantity of fiber in hopper is controlled by photoelectric; vibrating plate is adjustable
      4. Specification of apron with pin is 1770mm x 3800mm
      5. Machine frame is welded by high quality carbon steel in thickness: 8mm
    3. Carding machine – 1 set
      1. Working width: 1800mm
      2. Suitable to card PP, PET, PVA, bicomponent fiber to form web
      3. Cylinders, doffers, working rollers, stripped rollers, and random rollers are all accurately equipped with random rollers after doffers; output is controlled by inverter motor
      4. Card cloth adopts domestic famous brand; final product decides the specification
      5. Diameter of cylinders: φ1230mm
      6. Diameter of doffers: φ492mm x 2 pcs
      7. Adopts rollers to strip fibre
      8. Feeding roller is controlled by inverter
      9. Every roller’s column degree is less than 0.05mm, keeps the movement in balance
      10. Diameter of the main-cylinder: φ1230mm, working width: 1850mm
      11. Diameter of the doffer: φ492mm
      12. Power: 15kW
    4. Cross lapper – 1 set
      1. Mainly used to lap the carded fiber according to the set thickness and width for next working procedure
      2. Imitates foreign machine structure; main frame is table-flap structure with enough strength and stability; rail is resistant to oil leaking; thickness of the erection cross section are separate δ8mm, δ6mm
      3. Lapping is controlled by subsection separate inverter, ensures quality of the web evenly
      4. All motors adopt the inverter to control the speed
      5. Bottom apron of the cross lapper are wooden lattice and the input apron adopts PVC anti-static apron
      6. Width of input apron: 2000mm
      7. Width of output apron: 2800mm
      8. Speed of output apron: 1-12m/min, adjustable
      9. Speed of lapping: 50-60m/min, adjustable
    5. Dryer oven (with hot wind recycle) – 1 set
      1. Width of oven: 2800mm; length of oven: 4000mm
      2. Heating with hot wind recycle
      3. Temperature control: 100 °C – 220 °C
      4. 4 sets of conveyor made by manganese steel plate with coating of Teflon
      5. User can change the gap between the 2 conveyors and thereby change the thickness of the product
      6. 2 pieces of centrifugal fans are installed on the cross of this oven; helps heater evenly distribute in the fiber, increases efficiency of oven
    6. Auto bedding filling machine – 1 set
      1. Photoelectricity controls the electron metering; bell ringing means cutting automatically; four length ways cutters (pressured by cylinder); transverse cut by resistance wire
      2. Matched power: 1.5kW timing
      3. Working width: 2800mm
      4. Power: 4kW
  4. Additional Details
    1. Fiber opener, width 1300mm
    2. Fiber feeder
    3. Fiber carding machine
    4. Cross lapper, adjustable for different gsm fiber (normal fiber thickness is about 100 to 600 gsm and staple polyester fiber is 7D to 15D, 52mm, 64mm)
    5. Oven, length 2000mm
    6. Automatic cutting & rolling
    7. Automatic filling into bedding sheet