Company founded 1975 US-based machinery business experienced in worldwide sales.

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Zanini, Alcohol and Sugar Plant, 18,000 TCD, 900,000 kg/day Sugar, 600,000 L/day Ethanol

Zanini, Alcohol and Sugar Plant, 18,000 TCD, 900,000 kg/day Sugar, 600,000 L/day Ethanol

Description

  1. Overview
    1. Plant is prepared to receive a normal grinding of 18,000 tcd
    2. Sugar factory can receive 50% and the distillery would have 50% of the milling outside the honey it receives from the sugar factory
    3. Daily production: 900,000 kg of sugar corresponding to a production of 18,000 bags per day of VHP or white sugar
    4. Alcohol production: 600,000 liters per day
    5. The plant does not have its own transportation for raw material from the field to the industry
  2. Current Milling Capacity
    1. Sugarcane weighing sector: 15,000 tcd
    2. Sugarcane discharge sector: 15,000 tcd
    3. Sugarcane preparation sector: 15,000 tcd
    4. Sugarcane milling sector: 15,000 tcd
    5. Steam generation sector: 15,000 tcd
    6. Power generation sector: 15,000 MW
    7. Broth treatment sector: 15,000 tcd
    8. Broth evaporation sector: 15,000 tcd
    9. Sugar factory sector: 18,000 scs day
    10. Anhydrous ethanol distillery sector: 600 m3 day
  3. Sugarcane Preparation and Grinding Sector
    1. The sugarcane milling sector is equipped to carry out a crushing of 15,000 tcd, corresponding to a harvest of 3,000,000 tonnes of sugarcane per year
    2. Mill 1: Zanini milling tandem composed of 6 suits 30 x 54" with Donelli kick in each suit, intermediate conveyor belt, press roller, castillos, fly gloves and double lubrication drive and soaking tank, pinion and bi-helical gear, low and low pinion 2 shuttlecocks in every two suits
    3. Turbine Zanini Atlas year 1982 no. 5114 pot. 634 kW model C-500 with reduction box - 1 and 2"
    4. Suits activation reducer Zanini pot. 1,200 hp 2,040 hp year 1982 no. 1496 model T-18 - trigger suits 1 and 2
    5. Zanini Atlas turbine year 1982 no. 5113 pot. 634 kW - powering suits 3 and 4
    6. Reducer Zanini pot. 1,200 hp 2,040 hp year 1982 no. 1496 - drive suits 3 and 4
    7. Turbine TGM C-500 year 1979 the 11140 pot. 1,107 hp 820 kW - drive suits 5 and 6
    8. Reducer Zanini pot. 1,200 hp 2,040 hp year 1982 w/o - drive suits 5 and 6
    9. COP-5 54" fixed knife Zanini cane chopper
    10. Turbine Zanini Atlas rot. 1,200 hp 2,040 hp year 1982 w/o C-500
    11. Reducer Zanini pot. 1,000 hp year 1981 model BH-34
    12. Cane leveler 54"
    13. Zanini Atlas pot. 1,200 hp C-500
    14. Zanini BH-34 reducer Zanini cane
    15. Shredder COP 6 54" oscillating face TGM
    16. Turbine type TG 700 pot. 820 hp year 1980 C 700
    17. Reducer Zanini pot. 1,530 hp year 1979
    18. Metallic cane mat Fazanaro dim 270.00 x 54"
    19. 40 hp engine 1,700 rpm
    20. Cestari HT 90 reducer
    21. Defibrated cane mat in canvas 54" engine 25 hp
    22. Cestari HT 40 reducer Italindustria electromagnet 54"
    23. 9.00 x 54" rubber mat
    24. Cane leveling drum Ø 1,500 mm
    25. Cestari HT 45 Zanini reducer
    26. Rotary sieve 2,000 mm x 5,500 mm Fazanaro cap. 6,000 ton/cam/day
    27. Overhead crane cap. 20 tons x 20 meter of span Zanini
    28. Sugarcane table 10.00 xc/ 14 lines of combined current 45° and 25° cuch - straw cush with wood chip 13,000 mm x 100 mm double actuation being 45° 10:00 m x 9.80 m, 25° 10:00 m x 7.20 m
    29. Hilo tumbler cap. 20 ton only structure
    30. Bagasse rubber mat 48" dim. 23,000 mm
    31. Broth pump manufactures Centuri BCV-150-315 300 m3/h 20 mca 40 hp stainless steel engine
    32. Centuri BCV-150-315 distillery broth pump 300 m3/h 20 mca 40 hp stainless steel engine
    33. Soaking suit 2 Centuri pump BUC 100-300 250 m3/h 20 mca 25 hp stainless steel engine
    34. Soaking suit 3 Centuri pump BUC 100-300 250 m3/h 20 mca 25 hp stainless steel engine
    35. Soaking suit 4 Centuri pump BUC 100-300 250 m3/h 20 mca 25 hp stainless steel engine
    36. Soaking suit 5 Centuri pump BUC 100-300 250 m3/h 20 mca 25 hp stainless steel engine
    37. Soaking suit 6 pump team BRF C-30 180 m3/h 45 mca F° F° stainless rotor
    38. Mill 2: Dedini COP 8 66" swing cane chopper
    39. Turbine drive TGM TM 2000 year 2002
    40. Reducer Renk Zanini TB 45 BM RT 642
    41. Dedini COP 5 84" cane shredder
    42. Turbine drive TGM TM 2000 year 2002
    43. Reducer Renk Zanini TB 45 BM RT 677
    44. Feed roller 78"
    45. 30 hp WEG engine
    46. Planetary reducer
    47. Metal cane mat 78" multi chain 270.00 m 55-800 4 lines
    48. 125 hp WEG engine
    49. Zanini D-68 S. RI-608 reducer
    50. Dedini 84" cane spreader
    51. 30 hp WEG engine
    52. Cestari HV-217 reducer
    53. Italindustria 84" electromagnet 84"
    54. Rubber mat multi dim. 29,000 mm x 40 hp engine
    55. Cestari HV 219 reducer
    56. Fazanaro rotary sieve 2,200 by 5,200 mm cap. 12,000 tons
    57. Dedini milling tandem consisting of 5 suit 42 x 66" Donelli kick in each suit, intermediate mat (3 mats = 29,000 mm wh 132 prolink) press roller, inclined castle individual drive wheels and gloves
    58. 1st TGM TM 1000 OS turbine
    59. Renk Zanini TB 38 BM high reducer S. RT668 low rent Zanini A56B2 model B-48
    60. 2nd TGM TM 1000 OS turbine
    61. Renk Zanini TB 38 BM high reducer S. RT669 low rent Zanini RI-604 model B-48
    62. 3rd TGM TM 1000 OS turbine
    63. Renk Zanini TB 38 BM high reducer S. RT671 rent Zanini RI-605 model B-48
    64. 4th turbine TGM TM 1000
    65. Renk Zanini TB 38 BM high reducer S. RT670 low rent Zanini RI-606 model B-48
    66. Prolink SS-800 chopped cane mat 4 lines 25,200 mm x 84"
    67. 50 hp engine Cestari HT-80 reducer
    68. Cush-cush (wood sliver) dim. 14.50 x 1150 pro-link 15 hp WEG engine T.T. reducer
    69. Centuri BCV-300-350 primary broth pump 450 m3/h 20 mca 125 hp engine
    70. Centuri BCV-300-350 mixed broth pump 450 m3/h 20 mca
  4. Steam Generation Sector
    1. Equip alcohol steam boiler 1 (original Sao Caetano) model RCTV.P year 1981 reformed in 2002 modelequipalcool 75 V2S grid system 75/03 cap. 75 ton/v/h pressure 21 kgf/cm2 300°C 2,160 heating surface
    2. Air saver
    3. Primary fan no. 1 Ventec model AC 37.1060 S year 2003 75 hp engine
    4. Primary fan no. 2 Ventec model AC 37.1060 year 2003 75 hp engine
    5. Exhaust 1 Ventec model PAC 18,2120 year 2003 125 hp engine
    6. Exhaust 2 Ventec model PAC 18,2120 year 2003 125 hp engine
    7. Pump team EQ 2-A 100 100 m3/h 280 mca
    8. 250 hp 3,500 rpm 2-pole engine
    9. Pump team EQ 2-A 75 75 m3/h 280 mca
    10. 150W motor
    11. Dry part soot system composed for battery with 12 cyclones, worm thread and hopper ash
    12. Conveyor aerovento Uniao adiabatic system model AT950-ARA flow 58,300 L/h 27°C
    13. 2 steam boiler Equipalcool type 120-V2-S year 1994 renovated in 2002 cap. 150 ton/vapour/h, pressure 30 kgf/cm2 340°C
    14. KWCA primary fan model 1.39 SH-AV flow 210,000 m3/h pot. 860 rpm 1320 300 hp engine
    15. Ventec secondary fan model PAC 16,900 SI/12 NP 106.06.2006 year 2006 flow 10,000 m3/h 50 hp engine
    16. Exhaust fan
    17. Dedini steam turbine 40 CE 700 hp
    18. Cestari Helimax N-222 reducer
    19. Motopump team EQ 2A 125 flow 180 m3/h 320 mca
    20. 350 hp 2-pole 3,500 rpm engine
    21. TVR-500 hp team turbopump pump
    22. Team EQ 2A 130 flow 220 m3/h 320 mca
    23. Dry part soot system composed for battery with 20 cyclones, endless screw and single ash elevator belt for hopper
    24. Soot decanter cap. 80 m3/h sludge removal system by cush-cush driven by reducer HV 209 engine 10 hp
    25. Ash silo cap. 6 tons
    26. Secondary fan 1 KWCA model L-11 position SH-AV flow 12,000 m3/h rot. 2,518 rpm pressure 700 mca OS 95,00012.3605 50 hp engine
    27. Low speed centrifugal gas washer flow 240 ton/flow/h efficiency 98.5%
    28. Equival vertical water decanter cap. 240 m3/h temp. 85° inlet 110° outlet working pressure 0.70 kg to 1.2 kg 12 meters high
    29. Decanter for soot cap. 600 m3 BBB engenharia project (Luiz Bezerra)
  5. Power Generation Sector
    1. Synchronous