Barmag, Neumag, Fleissner, Autefa Synthetic Fiber Spinning Line, 35 to 40 Tons/Day, 3.3 to 28 Dtex

Description

  1. Overview
    1. Highly versatile complete staple fiber line with high productivity, can be run separately from virgin pet or pet bottle flakes, chips and r-pet.
    2. Complete polyester fiber spinning plant, two step process, total capacity: 35 to 40 tons per day in range of 3.3 to 28 dtex.
    3. Year: 1974 to 2020.
    4. Fully ce-compliant and complies with eu safety regulations.
    5. 6 to 7 operators required to run the line.
    6. The line has been continuously upgraded over the years and is completely operated by a new siemens s7-400 system installed in 2017.
  2. Specifications
    1. Voltage: 380 volts, 3-phase, 50 hz.
    2. Total installed power: 2200 kw.
    3. Consumption approximately 900 kw/hour.
  3. Spinning Section - C-Line
    1. 2 zeppelin silos, year 2004, each 10 m³.
    2. 2 motan crystalizers, year 2004, each 1.2 m³ including stirrer, drying unit and piovan air filter unit.
    3. 1 motan dryer, year 2004, 7 m³ with motan conveyor and coupling station.
    4. 1 motan 3-component mixing station, year 2004.
    5. Complete with wam dust 107 absorber, year 2004.
    6. 4 barmag single screw extruders including gear + dc motor and dosing station.
    7. 4 erema sw4/134 rtf screen changers, year 2004 with control and monitoring unit, double pistons and back flush configuration.
    8. 24 sew spinning pumps, year 2018.
    9. 24 spinning positions.
    10. 1 sunflower group with one godet and 6 delivery rollers.
    11. 1 spin finish oil system with pump system with automatic filling and 2-fold lubrication per spinning position.
  4. Spinning Section - D-Line
    1. 1 zeppelin silo, year 2004, 10 m³.
    2. 2 motan crystalizers, year 2004, each 1.2 m³ with motan conveyor and coupling station.
    3. 1 motan 3-component mixing station, year 2004.
    4. Complete with wam dust 107 absorber, year 2004.
    5. Rietschle smv 3000 blower, year 2004 and busch blower, year 2019.
    6. 1 barmag single screw extruder including gear + dc motor and dosing station.
    7. 25 sew spinning pumps, year 2017.
    8. 25 spinning positions.
    9. 1 sunflower group with one godet and 6 delivery rollers.
    10. 1 spin finish oil system with pump system with automatic filling and 2-fold lubrication per spinning position.
  5. Spinning Section - Both Lines
    1. 1 nozzle lifter.
    2. 1 borel sh031 pre-heating cabinet for 45 nozzle packages.
    3. 1 borel sh032 pre-heating cabinet for 36 nozzle packages.
    4. 2 aura aeft 150 diphyl heating systems, one for each line (c and d), year 2004.
    5. Joint can transfer system for both line c and d including 1 hako can vehicle and 1 still can vehicle, both year 2004.
  6. Drawing Section
    1. 2 cable lifts including clamping units and cable end indicator.
    2. 1 neumag 7-cylinder feeding unit with siemens drive.
    3. 1 neumag finish bath including cable hold down device.
    4. 1 neumag 7-cylinder godet, 0.35 x 1.2 meters, squeeze roller, collection tray and siemens drive.
    5. 1 neumag stretching tank, 3 x 1.5 meters.
    6. 1 neumag 5-cylinder godet, 0.35 x 1.2 meters, squeeze roller and including brush scraper and siemens drive.
    7. 2 stackers including concave rollers.
    8. 2 neumag tension rollers.
    9. 2 neumag steam chests.
    10. 2 fleissner crimpers, chamber width 200 mm, steam heated.
    11. 2 fleissner spraying units, 2 x 7 spray nozzles including spin-finish oil tank.
    12. 1 bsh dryer, mesh screen belt, 5 zones, steam-heated and cooling zone.
    13. 2 spinnbau krupp cutters, various cutting lengths, 30 different wheels, from 38 to 120 mm cut lengths.
    14. 2 tsb extraction units including condensors, year 2011.
    15. 2 autefa bale-presses, year 1986, 2 chamber system with pre-press and finish-press and automatic strapping system by titan.