NovaStar buoyant (floating) roll merceriser with production capacity around 60,000 meters per day (20 to 50 meters per hour x 20 to 22 hours per day)
High entry with J scray, then impregnator with 4 roller squeezer and stabilizing with 4 roller squeezer and 21 meter capacity recuperator with squeezer and two closed washing boxes, with 3 squeezers and 1 open tank exit
10,000 liter caustic storage tank with automatic controller
Roller face 2400 mm, suitable for 2200 mm fabric
High Entry
Fabricated high entry designed to feed double end fabric
Swivel tensioning device
With expander roller guide roller
Pneumatic cloth guider
Scray capacity 150 to 200 meter, 304 stainless steel construction, 2 mm thick, 1 hp motor
Impregnator
Impregnating tank manufactured from 5 mm thick stainless steel 304 plates, 13 rolls, 480 mm diameter
Impregnating tank top fix synthetic rubber rolls diameter 18”, quantity 13, fabricated of seamless pipes and rubber coated with synthetic rubber
Bottom buoyant (floating) roll made from stainless steel 304 2.5 mm thick material, diameter 17”, quantity 12
Stainless Steel Filter
Made out of stainless steel 304 quality 2.5 mm thick material
With pump 2 hp, 1450 rpm, 40/16 pump discharge is 42 cubic meter per hour
With impregnation tank for caustic recirculation, 10,000 liter caustic holding capacity
Six Ton Padding Mangle
Bottom ebonite rolls
Top synthetic rubber coated rolls, 65 rubber shore hardness, 480 mm diameter, 20 mm shell thickness
Made out mild steel seamless pipe with solid shaft at both ends
Driven by 7.5 hp geared motor
Recuperator
Tank manufactured from 5 mm thick stainless steel plates
Hood made from 2 mm thick 304 stainless steel
With glass window for easy access
Top rubber coated rolls 18.5” diameter, 65b rubber shore, quantity 10, made from mild steel seamless pipe, coated with synthetic rubber
Bottom floating rolls – 18” diameter, quantity 9, made from stainless steel 304 2.5 mm thick
Filter for Recuperator
Made from stainless steel 304 quality 2 mm thick material, fit at suction line attached to pump
With pump attached to the recuperator (2 hp, 1450 rpm, 50.16 pump, maximum discharge 42 cubic meter per hour)
Second Six Ton Padding Mangle
Bottom ebonite rolls
Top synthetic rubber coated
Made out mild steel seamless pipe with solid shaft at both ends
Driven by 7.5 hp geared motor
Exit Plaiter With Big Batcher
Motor 1.5 hp, 1450 rpm
Entry With Cloth Guider
1.5 hp, 1450 rpm
With guide rollers, tensioning device, cloth guider
Framing fabricated of stainless steel 304 and 3 mm thick
Stainless Steel Closed Wash Box No. 1
NovaStar vibro washer, one wash box made out of stainless steel 316 quality 3 mm thick material
21 meter cloth content
Fix bearing system for 7 bottom stainless steel and 6 top roller, mounted on UHMW or teflon bushings
Six of which are motorized to reduce tension, 1 hp, 100 rpm
Rolls are 8 inch diameter made out of stainless steel 316 2.5 mm thick material
Steam inlet perforated pipe provided
Six Ton Rubber Ebonite Pneumatic Squeezer Roller
Built on heavy-duty stainless steel 304, 3 mm thick 304 frame
Rolls are made of seamless mild steel pipe and has solid shaft ends
Pneumatic cylinders with complete pneumatic control panel
Wash boxes made out of stainless steel 316 quality 3 mm thick material
Twenty one meter cloth content
Fix bearing system for 7 bottom and 6 top roller
6 of which are motorized to reduce tension
Rolls are 8 inch diameter made out of stainless steel 316 2.5 mm thick material
Five Ton Rubber Ebonite Pneumatic Squeezer Roller (Last Squeezer)
Built on heavy-duty stainless steel 3 mm thick 304 frame
Rolls are made of seamless mild steel pipe and solid shaft ends
Pneumatic cylinders with complete pneumatic control panel
Five hp geared drive
Arrangement for Plating and Entry Device Between Recuperator Tank and Wash Boxes
E+L India make cloth guiders
Exit Plaiter/Big Batcher With Accumulating J Scray (150 to 200 Meter Capacity)
1.5 hp drive
Counter Current Arrangement and Flow Meter
While commissioning we provide foundation drawing which clearly gives easy counter current flow through gravity by stainless steel pipes, 1 inch NB with connection valve, around 20 ft in length with 3 valves
Flow meter to be installed near drain or at water feeding section
pH meter/controller by Emerson or Siemens or ABB
Summary List of Components Included
E+L cloth guiders
Guide rolls diameter 200 mm
Heating 3 wash boxes with auto temperature controller
Service line for steam, air, water
Speed indicator
Counter meter
PLC touch screen
Electrical control panel with air cooling arrangement
Electrical cables from panel to machine up to 15 meter distance
Spare 475 mm diameter rubber rolls
Spare 450 mm diameter stainless steel rolls
Spare pump seal 2 nos.
Export packing/clearing and forwarding up to Mumbai port, India
Stainless steel tank made out of stainless steel 304 4 mm thick material, 10,000 liter for caustic storage with connecting stainless steel pipeline 1 inch diameter 2 mm thick pipe up to 20 meters
Caustic concentration measuring and controlling unit on impregnation tank
Flow meter
Summary of Technical Specifications
Installed power: 47 hp
Heated compartment: recuperator and three closed wash boxes
Forced spray and recirculation: 3 compartments
Maximum temperature in Celsius: 90° C in heated compartments
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