Tetra Pak, Ice Cream Plant, 2024, 1500 Liters Per Hour, All Stainless Steel, With Gantry
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Description
Overview
Tetra Pak ice cream plant
All stainless steel construction
Includes gantry
Lift out: TBC
1500 liters per hour capacity
Year: 2024
Was housed in a state-of-the-art facility combining advanced technology, efficiency, and quality control to produce top-tier ice cream in an environmentally responsible way while remaining adaptable to new consumer demands and trends.
Ingredient Storage And Preparation
Large, refrigerated milk silos dedicated to keeping ingredients fresh
Smaller IBC storage for non-dairy ingredients
Ingredients are carefully measured and dispensed into the production line to ensure consistency
Pasteurization And Homogenization
Ingredients are transferred to a large high shear pasteurization machine to eliminate bacteria and improve shelf life while retaining the quality of the ingredients
Process happens in a controlled environment with precise temperature and timing regulation
The ice cream mixture undergoes homogenization, where it is passed through high-pressure systems to break down fat molecules and create a smooth, creamy texture
Flavoring And Inclusion
Once the base mix is ready, flavors can be added, including natural fruit purees, chocolate, vanilla, or even exotic ingredients
There is a separate line for adding inclusions like nuts, chocolate chips, caramel ribbons, or swirls
Freezing And Molding
The flavored mix is sent to freezing machines that rapidly freeze the ice cream mix while continuously churning it to prevent the formation of large ice crystals
This process ensures the smooth and creamy texture characteristic of premium ice cream
Once the ice cream reaches the perfect texture, it is dispensed into moulds, then quickly hardened in a blast freezer to maintain its integrity during storage
Automation And Hygiene
The plant has sophisticated software systems for inventory management, quality control, and tracking production
Sensors and automated systems monitor temperature, consistency, and flavor levels at every step
A fully computer controlled CIP plant ensures consistent and continuous levels of hygiene throughout the plant
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