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Baumer, BSV-1, 2012, Horizontal Long Block Peeler and Cutter, 2000mm Cutting Width, 30m Line Length

Baumer, BSV-1, 2012, Horizontal Long Block Peeler and Cutter, 2000mm Cutting Width, 30m Line Length

Description

  1. Machine Overview

    1. Make: Baumer (Albrecht Bäumer)

    2. Model: BSV-1 Peeler / Looper

    3. Year: 2012

    4. Description: The Bäumer BSV-1 is a heavy-duty horizontal cutting machine used for splitting flexible polyurethane foams. This specific machine was originally integrated at the end of a continuous foaming (pouring) line to cut long blocks into continuous sheets or foils up to 30 meters long with high precision and speed.

    5. Capability note: While the BSV-1 cutting unit is the foundational machine for Bäumer "Loopers", this specific line is currently configured strictly for straight, horizontal long-block cutting. It does not currently include the upper return/inclined conveyors required to move blocks in a continuous endless circle. To use it as a full looper, the buyer would need to purchase and install these additional return parts.

    6. Operation modes: Stationary cutting unit design allows a fully automatic mode of operation for splitting single sheets or long blocks.

    7. Software: SophieAccess (Basic) - Networking of machine and operative functions.

  2. Technical Specifications and Dimensions

    1. Cutting width: Over 2 meters (2000 mm+)

    2. Maximum material feed height: 150 mm (approx. 5.9)

    3. Complete line length: 30 meters (100 feet) total overall footprint

    4. Active line length: 27 meters (foam block cutting line)

  3. Line Configuration and Components

    1. Infeed: Beginning of the line centering unit for the block.

    2. Cutting device: Horizontal cutting device Albrecht Bäumer BSV-1 (year 2012).

    3. Conveyor and outfeed: Exit with a long conveyor for transporting the foam block/planks (approx. conveyor length 27 m).

    4. End product of the line: A PLC cross-cutting unit to cut the continuous material into single sheets.

    5. Winding unit: Included for rolling materials.

    6. Controls: Albrecht Bäumer PLC for the BSV-1 and the long conveyor.

  4. Material Applications and Feed Requirements

    1. Machine application: Specialized horizontal looper/peeler designed for splitting dense technical materials.

    2. Primary materials: Polyethylene (PE), cellular rubber, EPDM, foamed rubber, neoprene, and similar materials with extreme shore hardnesses.

    3. Important feeding note: Due to the density and rigidity of the specialized materials it processes, this machine is designed to be fed with pre-cut planks/slabs that are glued into an endless loop. It does not accept standard 1200 mm+ tall PU foam buns.

    4. Material suitability note: The Bäumer BSV series is technically capable of processing a wide range of materials, but its suitability for reticulated foam and rigid PIR/PI foams depends strongly on the specific machine configuration and the cutting tools used.

    5. Flexible and reticulated foam: Reticulated foam (such as Bulpren or filter foam) is flexible and can in principle be cut on a BSV machine (looper).

    6. Fixation requirement: Because reticulated foam has an open-cell structure, a powerful vacuum system (often optional on the BSV) is essential to secure the material on the conveyor belt during cutting.

  5. Cutting Unit, Tools and Hardware Features

    1. Cutting tools: Utilizes Baumer GB2 and GB2-HQ precision-ground endless band knives.

    2. Blade / knife depth (chord): 80 mm (working width of the machine is 2000 mm)

    3. Blade type: Smooth band knives are typically used for flexible foams.

    4. Knife adjustments: Automatic adjustment of the knife retainer and manual cutting angle adjustment.

    5. Grinding unit: Efficient grinding with a very stable and powerful motor-driven grinding unit. Includes grinding dust extraction.

    6. Pressure roller: Non-driven pressure roller featuring manual pressure roller adjustment.

  6. Hot Melt Gluing System

    1. Hot melt glue component integrated into this line: an ICO SYSTEM machine (a specialized German manufacturer of industrial adhesive application systems).

    2. The model: ICO-WLA-2100.

    3. In European industrial foam converting machinery, "WLA" stands for Walzenauftragsanlage (roller application machine / coater). In a looper setup like this, this unit is used to apply hot-melt adhesive to the ends of the foam planks so they can be glued together to form the "endless loop." The number 2100 explicitly designates the maximum mechanical working width of those application rollers in millimeters.

    4. Because this gluer is integrated into the continuous loop line, the maximum width of the foam blocks/planks you can process is strictly bottlenecked by this 2100 mm dimension. The line has a mechanical aperture of 2.1 meters, engineered specifically to process standard 2000 mm (2-meter) wide master blocks/planks while leaving a safe 50 mm (about 2 inches) of lateral clearance on each side so the block/plank does not scrape the side-frames as it travels at high speeds.

  7. Specifications

    1. Exit roller type: Snijlijn