Company founded 1975 US-based machinery business experienced in worldwide sales.

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Refurbished Baby Diaper Line, 300 ppm, 4 Sizes, 380V

Description

  1. Overview
    1. Refurbished/upgraded baby diapers line
    2. 300 pieces per minute
    3. Fully refurbished machine for baby diapers
    4. 1st core in fluff with sap
    5. 2nd core in fluff with sap
    6. Topsheet – non woven
    7. Backsheet – poly or breathable
    8. Frontal tape pregued
    9. Leg elastics
    10. Leg cuffs with elastics
    11. Tape standard: one tape for each side
  2. Production Line Characteristics
    1. Produced in Germany
    2. Maximum speed of production: 150 m/min or 300 pieces/min
    3. Fully refurbished in 2012 at Italian manufacturing company
    4. The production performances depends on the products, raw materials and other production variations
  3. General Information
    1. Machine direction: from right to left hand
    2. Voltage: 380V, 50Hz, 3Ph + N
    3. Auxiliaires voltage: 220 VAC, 110 VAC, 24 VDC, 24 VAC
    4. Pressure of the compressed air: 6 bar min.
    5. Installed power (preliminary): 415 kW
    6. Absorbed power (preliminary): 310 kW
    7. Water consumption: 0.5 liters/min
  4. Sizes Included
    1. The machine will be supplied ready to produce total 4 new diaper sizes according to the customer request
    2. 4 baby diaper sizes: small, medium, maxi and junior
    3. Max length: 550mm
    4. Min length: 270mm
    5. Max width: 400mm
    6. Min width: 220mm
    7. Additional sizes can be supplied by request
  5. Machine Description
    1. Cellulose pulp reels unwinding stand: the machine is complete of 2 cellulose pulp unwinding – 1st cellulose pulp unwinding 20", 2nd cellulose pulp unwinding 12"
    2. Mills: the machine is equipped with two (2) screen less hammer-mill, with single feeding system – 1st hammer-mill: max pulp in-feed width 20 inches, max defibration rate 1000 kg/hour, mill motor AC type power 90 kW; 2nd hammer-mill: max pulp in-feed width 12 inches, max defibration rate 600 kg/hour, mill motor AC type power 55 kW
    3. Drum forming: the machine is equipped with two (2) forming units – the pad formation units are composed as follows: rotary drum forming with forming moulds, two rolling brush to level the fluff pads, transferring rotating unit to transfer the pads from the drum forming to the conveyor belt, wheel with moulds; note: all the forming moulds for the 4 sizes are of new construction and new concept (with honeycomb and micro perforated sheet)
    4. Sap system: sap application unit for 1st and 2nd drum forming
    5. Aspiration filter and dust recovery: complete rotary filter to treat the volume of air arriving from the production line
    6. Piping: with the machine are supplied, straight and 90° piping for all the air connections between filter, mills and drum forming according to the layout agreed by the client
    7. Fans: the machine is supplied with the fans for vacuum and cleaning
    8. Unwinders: the unwinders present in the production line are equipped with 2 unwinding units and automatic splicer – one unit unwinds the material while the second remains in stand by allowing changing of the rolls of raw material without stopping the production line; in the production line are included the following unwinding units: unwinder poly backsheet, unwinder non woven topsheet, unwinder frontal tape (complete new equipment), unwinder non woven leg cuffs, unwinder tape with 1 tape for each side (complete new equipment); in addition there are two elastic unwinding units: unwinder leg elastics 3 + 3 elastics sets, unwinder leg cuffs 2 + 2 elastics sets
    9. Applicators and heads included in the production line: pulling units, application of frontal tape pregued (complete new equipment), application of cutting and opening non woven for leg cuffs, application of tape for 1 tape per each side (complete new equipment), application of longitudinal folding, bifolding unit
    10. Hotmelt applicators type Nordson MX: the production line is complete with a hotmelt system complete with tanks, tubes and guns for the following applications: glue application for poly backsheet, glue application for non woven topsheet, glue application for non woven leg cuffs, glue application for leg elastics, glue application for leg cuffs
    11. Horizontal stacker with super compression and one manual exit: the production line is complete with a horizontal stacker with one exit and super compression equipment
    12. Electric supply: the electrical system is supplied complete with 1 electric panel, for the control of the line; the electric system has been completely remade and updated
    13. Pneumatic system: pneumatic components for the distribution of the compressed air complete with pipes, lubricators and dehumidifiers, electrically controlled valves; the pneumatic system has been completely made new
    14. Safety features: main components – safety guards on the operator side, back safety doors with keys in the transmission side, line in compliance with the latest European safety regulations
  6. Option 2 – Automatic Packaging Machine
    1. One semiautomatic sealing machine completely new brand
    2. Complete new automatic packaging machine for baby diapers product
    3. The supply is composed of: machine structure, conveying unit, compressing unit, bags feeding unit, bags opening unit, sealing unit
    4. Number of cycles: 25/min