Company founded 1975 US-based machinery business experienced in worldwide sales.

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Starlinger, Bag Weaving Plant, 1988, 105mm Extrusion Line, 24 Circular Looms, PP/PE

Starlinger, Bag Weaving Plant, 1988, 105mm Extrusion Line, 24 Circular Looms, PP/PE

Description

  1. Overview
    1. Complete operation with extrusion 105 mm w. 192 take-ups
    2. 24 starlinger circular looms, hd4
    3. Finishing (sewing and cutting), printing, waste recycling and accessories
    4. Using pp and peld and hd, lldpe tapes 2.5 and 3.5 mm
  2. Extrusion Line Rp 105
    1. Model m105 bv-30d
    2. Diameter of screw (d) 105 mm
    3. Length of screw (l) 3150 mm, ratio 30 = l/d
    4. T-die width 1060 mm
    5. Working width 1000 mm
    6. Gap from 0.2 to 0.8 mm
    7. Number of heating zones: 5
    8. Heating capacity 18 kw
    9. Screen system: continuous system
    10. Screen specs: rdw4 1/2" x 60`, mesh 132 x 14 ss
    11. Heating capacity 5 kw
    12. Oven type: hot plate table
  3. Take Up Winder
    1. Machine: cross winder (starlinger)
    2. Model: fil 23
    3. Type: magnetic drive by electric motor 0.18 kw/winder
    4. Bobbin core: id 35 mm, od 40 mm, length 218 mm
    5. Traverse length 203 mm
    6. Approximately 12:1 transmission ratio
    7. Output at 1000 dn., 2.5 mm tape using 190 winders at 85% eff. is 162 kgs/hr
    8. At 750 dn., 3.0 mm tape using 164 winders at 85% eff. is 120 kgs/hr
    9. The output will vary depending on the denier and width of tape being produced
    10. The tape tenacity is between 5.5 to 6.0 kg/dn. and will vary greatly with the type of resin and the percent concentration of the additives added
    11. Normal high quality virgin pellets gives the tenacity of: virgin pellets (1000 dn.) - 6.0 kgs/dn. using a lower conc. of additives
    12. Wide specs (1000 dn.) - 5.0 kg/dn. using a lower conc. of additives
  4. Recycling
    1. Machine made by starlinger
    2. Model indumat 250 (recycling machine)
    3. Type and rated output capacity: pp 150 kgs per hour
    4. Pe (hdpe, ldpe and lldpe) 100 - 120 kgs per hour
    5. The output capacity will depend on the quality of waste to be regranulated
    6. Die-face cutter of repelletizer - the melt is pressed out through a perforated plate, cut off in hot condition by a rotating knives and pelletized by a centrifugal water cooling system
    7. Runs through the vibration sieve for drying and with the quick rotary motion concludes the drying prior to transporting finished pellets to the cyclone for temporary storage
    8. The agglomerator process is done between the shredding process and the feeding process through the conical long-term nitrated screw plasticizes and homogenizes the material in one operating cycle
  5. Circular Looms
    1. Model: hdn 4
    2. Working width: 200 mm - 850 mm dfw (double flat width)
    3. Max. weaving ring dia: 541 mm (21.3 inches in dia.)
    4. Weft insertion: 640 picks per min
    5. Weft density: 22-67 filaments per 10 cm
    6. Number of shuttles: 4-shuttles
  6. Output Capacities
    1. Weaving capacity: rating of the machine is 640 picks per min, at a weft density of 9 picks per inch is 108 meters per hour (100%)
    2. At 12 picks per inch is 81 meters per hour (100%)
    3. 8 picks per inch is 122 meters per hour (100%)
    4. Please refer to additional output calculation with the corresponding line balancing, below
  7. Extrusion Line
    1. Leonard extruder model rp 105
    2. Rated output of the extruder: 190 - 200 kg per hour