Description Overview Thermoforms a wide range of plastic materials, PET, PS, PP, PLA, PVC Pressure forming and/or vacuum forming operation Sheet width, maximum: 720 mm Pitch, maximum: 450 mm Pitch accuracy: 0.15 mm Sheet thickness maximum: 0.1-1.0 mm Mould size: 670 x 435 mm Tool size: 650 x 420 mm Forming area, maximum: 640 x 405 mm Part height, maximum: positive: 100 mm, negative 100 mm Spacing, maximum: 60 mm (30 mm each side) Dry cycles: 30-35 cycles/minute Dry cycles, servo driven former: 50 cycles/minute Construction And Feeding Heavy-duty base Electro welded and fitted with vibration-dampening supports Sheet insertion, manually adjustable Sheet index, with toothed double chains and wear-resistant slide plates Independent sheet index, with servo drive, accuracy +-0.15 mm Motoring over sheet index with servo drive fitted before the heater Chain guides spacing on three points, with electric drive Chain guides with stainless steel dual cooler Heating System Upper and lower forming oven, 8 + 4 of heaters with lengthwise control Upper heater with PID control of heating element before the mould inlet Pneumatic drive for lengthwise position adjustment of upper and lower forming heater Infrared heaters, ceramic-faced Sensor controlled automatic heater movement, to avoid material sagging Vacuum And Air System Vacuum pump, coupled with construction Compressed air injection can be changed to vacuum from operator panel Water system, on board design, with delivery manifolds Lids up window system and stationary protections Production Capacity Typical tray size: length, 197 mm x width, 118 mm x depth, 70 mm 9 cavities Production 19000 pieces per hour Unwind And Haul-Off Hydraulic roll lifter with reel manual load Two unwind positions with forming machine manual positioning of sheet roll In-line extrusion operation optional extra Haul-off unit with rubber-faced rolls Driven by gear motor with inverter Same control system of the sheet-stack height Net width of sheet = 720 mm Inner diameter of core = 68 to 75 mm Reel diameter: 1000 mm Forming Station Three columns forming press, with two movable platens Rod-crank system for platens stroke, with electric drive Fine adjustment of upper mould height, adjustable Upper and lower, moveable platens ready to be fitted with plugs device and pneumatic adjustment Pneumatic cylinders for the balancing of movable platens, with expansion tanks Ready to be fitted with the quick change of mould system Closing force: 20.000 daN Performance vacuum pump: 100 m³/hour Cutting Station 4 columns cutting press, with two movable platens Toggle for movable platens stroke, with electric drive Fine adjustment of upper and cutting mould height, adjustable Adjustable lengthwise position of press, with electric drive, fitted with heating plate for upper steel rule die Pneumatic cylinders for the balancing of movable platens, with expansion tanks Tool size: 650 x 415 mm Closing force: 30.000 daN Stacking Station Upright system to remove the parts, pneumatic push-out stroke set on operator panel Production counter, to be set on operator panel Wall rack, to stack the parts in piles Piles discharge on table, with pneumatic drive Stacking position, adjustable lengthwise with electric drive Fast change of stacking tool Tool size: 650 x 415 mm Skeletal Waste Winder Independent drive, with gear motor Winding height: 600 mm Reel diameter: 800 mm Average volume re-processed waste: 25 % Optional Extras: Pre-Heating Unit For Pp Material, Fully Automatic Main motor 0.55 kW Upper heating cylinder 7.20 kW Lower hearing cylinder 7.20 kW Separate temperature control PID control Voltage 3 x 480 V 50-60 Hz Speed control inverter: 0.55 ABB Cylinder diameter: 400 mm Dimensions 700 x 1500 x 2000 mm Main Control Panel Conditioning system with adjustable thermostatic control Power supply and control panels Easy connect plug system for cables and ducts to connect the thermoforming machine to the main supply and control panel Control voltage, 24 V, DC Centralized Control Cabinet PLC system and touch screen operator panel Thermo control of the machine Control and display of alarms and working parameters on software pages Utilities Heating power: 40 kW Total installed power: 80 kW Air require at 6 bar pressure: 3 m³/minute Cooling requirement: 20.000 kcal/h Dimensions Unwinder, thermoforming machine, skeletal waste winder, control cabinet Length: 7,500 mm Width: 2,100 mm Height: 2,500 mm Weight, approximate: 5000 kgs
