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NovaStar, BL134, Two Layer Air Bubble Film Machine, 1220mm Width, 55-60kg/hr Capacity (New)

NovaStar, BL134, Two Layer Air Bubble Film Machine, 1220mm Width, 55-60kg/hr Capacity

Description

  1. Overview
    1. Machine produces two-layer air bubble film
    2. Produces bubble between 7mm and 30mm diameter and height specified by customer, both specified at order
    3. Raw materials are melted
    4. Two layers of high temperature film are extruded
    5. Forming cylinder
    6. Compression cylinder
    7. Cooling cylinder
    8. Rough edges trimmed, slitting is performed
    9. Trimmed edges are collected
    10. Tension applied to finished product
  2. Main Parts
    1. Extruder
    2. Control panel
    3. Forming section
    4. Rewinder
  3. Main Technical Data
    1. Raw material: LDPE / recycled LDPE material (can be used 100% recycled LDPE material)
    2. Product width: max. 1220 mm (standard width adjustable 620mm to 1220mm)
    3. Bubble film thickness: 0.03mm to 0.20mm (approx. 30 to 200 g/sq.m)
    4. Line speed: 700 meters to max. 1500 meters hour (note: maximum speed is for standard bubble size diameter Φ10mm; speed depends on the thickness and various bubble sizes)
    5. Production capacity: 55kg to max. 60kg/hr (output depends on the thickness and width)
    6. Total power: 69kW
    7. Heating power: 45kW
    8. Consumption power: 22 to 27kW
    9. Voltage: 480 volts / 3 phase / 60Hz
    10. Machine dimensions (L x W x H): 7500mm, 6000mm, 3000mm
    11. Total weight: 4900kg
  4. Main Specifications
    1. Screw diameter: Φ65mm
    2. Screw L:D ratio: 1:30
    3. Screw material: 38CrMoAlA
    4. Temperature control zone: 11
    5. Main motor (kW): 18.5 kW
    6. Inverter (kW): 18.5 kW
    7. Gear box: S336
    8. Vacuum pump (kW): 1.5 kW
    9. Take-up motor (kW): 2.2 kW
    10. Φ269mm roller bubble size: Φ10mm x 3.8mm
    11. Rewinder: manual cutting rewinder
  5. I. Extruder
    1. Electric control part (heating capacity: 45kW); PID temperature controller, ammeter, breaker, Schneider contactor, 11 heater zones
    2. 18.5kW Senlan inverter, 18.5kW motor
    3. S336 gear box
    4. Φ65mm enforced barrel, alloy treatment screw, material 38CrMoAlA, nitrogen treatment, L/D is 30:1
    5. Screen exchanger unit 1 set
    6. 0.75kW moving motor, WX-63 worm reducer
    7. Die head cover (heat preservation, heat insulation)
    8. T die head (45# steel, heat treatment), hard chrome plating; die lip width adjustable by deckle insert type
    9. Stainless steel heat circle, thermal panel
    10. Automatic loader and stainless steel hopper
  6. II. Forming Machine (Bubble Forming Roller With Water Cooling Inside)
    1. Φ269mm forming roller, surface chrome plating, 1 set; bubble size: Φ10 x 5mm
    2. Φ200mm silica rubber roller, pneumatic drive, 1 set
    3. Φ211mm cooling roller (cooling water circulate type), 1 set
    4. Φ104mm rubber roller, pneumatic drive, 1 set
    5. Φ104mm cooling roller (cooling water circulate type), 2 sets
    6. 1.5kW vacuum pump, 1 set
    7. Electrical control system, 1 set
    8. 2.2 kW Senlan inverter, 1 set
    9. 2.2kW motor, 1 set
    10. S100 gear box, 1 set
    11. Pneumatic equipment and components, 2 sets
    12. 3kW air compressor, 1 set
    13. Length counter and alarm, 1 set
    14. Auto slitting equipment, 1 set
    15. Edge trimming cutter, 2 pcs
  7. III. Manual Winding Machine (Maximum Diameter of Roll Is Φ1000mm)
    1. 2 shafts turret cantilever type, auto gyration
    2. 370W motor 1 set, 60kg x cm torque motor 2 sets
    3. Φ74mm inflated roller 2 pieces
  8. IV. Spare Parts
    1. Tools 1 set
    2. Temperature controller 2 pieces
    3. Thermocouple 3 pieces
    4. Thermal panel 1 set
    5. Magnet frame 1 set
    6. Scraper 2 pieces
    7. Operation manual one copy
  9. Condition and Included
    1. Consisting of: 1 x Φ269mm bubble forming rollers (bubble size: Φ10 x 3.8mm standard)
    2. 1 x 3kW compressor
    3. 1 x automatic loader and stainless steel hopper
    4. Manual cutting rewinder
    5. Voltage change to 480V, 3 phases, 60Hz