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Noseda, Robotized Dyeing Plant, 2002, 200kg to 400kg Capacity, 10 Dyeing and Drying Machines

Noseda, Robotized Dyeing Plant, 2002, 200kg to 400kg Capacity, 10 Dyeing and Drying Machines

Description

  1. Overview
    1. Ten dye machines and dryers from Noseda, including mix tanks and a sophisticated management control software.
    2. Four Noseda TFS 1500/1750 dye machines, 200 kg capacity, year 2002.
    3. Two Noseda TFS 1500/1750 dye machines, 400 kg capacity, year 2002.
    4. Two Noseda TS-F 400 1500/3500 dye machines, 400 kg capacity, year 2007.
    5. One Noseda ES 1500/3500 dryer, year 2002.
    6. One Noseda ES 1500/3500 dryer, year 2007.
  2. Specifications for TSF 200 kg Machines (Units 1-4)
    1. Type of equipment: TSF.
    2. Manufacturing year: 2002.
    3. Construction: Noseda S.R.L.
    4. Autoclave diameter: 1500 mm.
    5. Autoclave nominal range: 1750 mm.
    6. Autoclave nominal volume: 4100 liters.
    7. Expansion tank/product tank volume: 610 liters.
    8. Static pump/product conveyance motor: 380 V, 60 Hz, 5.5 HP.
    9. Circulation pump motor: 380 V, 60 Hz, 40 HP.
    10. Differential pressure control system type: SCR 3000PV.
    11. Differential pressure transmitter: LD 301 D4.
    12. Hard water pressure: 3-4 bar.
    13. Purified water pressure: 3-4 bar.
    14. Cooling water pressure: 3-4 bar, temperature 15-20 °C.
    15. Steam pressure: 6 bar, temperature 165 °C.
    16. Compressed air pressure: 6 bar.
    17. Length: 6400 mm.
    18. Width: 2130 mm.
    19. Total height: 2760 mm.
    20. Autoclave weight: 1610 kg.
    21. Expansion tank weight: 130 kg.
    22. Static pump assembly weight: 100 kg.
    23. Circulation pump assembly weight: 800 kg.
  3. Loading Capacity for TSF 200 kg Machines (Units 1-4)
    1. Cones carrier with nominal cone distance 130 mm: 88 spindles, nominal cone diameter 125 mm, nominal cone height 230 mm, 352 cones.
    2. Cones carrier with nominal cone distance 160 mm: 58 spindles, nominal cone diameter 160 mm, nominal cone height 230 mm, 232 cones.
    3. Cones carrier with nominal cone distance 180 mm: 45 spindles, nominal cone diameter 180 mm, nominal cone height 230 mm, 180 cones.
  4. Certifications and Declarations for TSF 200 kg Machines (Units 1-4)
    1. EC declaration of conformity to directives 89/392/CEE and following amendments 91/368/CEE, 93/44/CEE, 93/68/CEE, end to directives 89/336 E 72/23.
    2. Airborne noise produced by the equipment is lower than 70 dB(A).
    3. Designed and built in conformity to PED regulations; tested by I.S.P.E.S.L. engineers with hydraulic tests using cold fluids.
  5. Equipment Description for TSF 200 kg Machines (Units 1-4)
    1. Horizontal equipment with spindles of different lengths for treatment and dyeing of cones in a dyebath with low liquor ratio, operating at high temperature.
    2. Automatic closure of autoclave lid by means of pneumatic cylinders.
    3. Pressurization and product conveyance by centrifugal pump with recirculation loop cooled by a heat exchanger.
    4. Cast AISI 316 stainless steel circulation pump, high-throughput modified centrifugal type for dyeing applications.
    5. Expansion tank with drilled ring at the border for thorough washing of the tank walls.
    6. Head control and regulation valve with pneumatic servocontrol.
    7. Sampler respectful of the color of the autoclaved material, sampling possible at high temperatures and in the pressurized autoclave.
    8. Liquor flow reversal system (inside to outside and outside to inside) consisting of a four-way valve with low load loss.
    9. Heat exchanger with heating and cooling function using a single ASTM A312 TP 316 (AISI 316) stainless steel piping device, positioned inside the autoclave.
    10. Timers for liquor reversal control.
  6. Available Plant Documentation for TSF 200 kg Machines (Units 1-4)
    1. Official bodies’ certification.
    2. Manufacturer’s declarations.
    3. Transport instructions.
    4. Installation and assembly instructions.
    5. Instructions for use and safety measures.
    6. Mechanical maintenance.
    7. Equipment assembly drawings.
    8. Circulation pump manual.
    9. Product pump manual.
    10. Butterfly valve type IVF/85 assembly drawing and component drawings.
    11. 4-way valve assembly drawing and component drawings.
    12. Safety valve instructions.
    13. Condensate drain instructions for use and maintenance.
    14. Electric diagram instructions for use and maintenance.
  7. Specifications for TSF 400 kg Machines (Units 5-6)
    1. Type of equipment: TSF.
    2. Manufacturing year: 2002.
    3. Construction: Noseda.
    4. Autoclave diameter: 1500 mm.
    5. Autoclave nominal range: 1750 mm.
    6. Autoclave nominal volume: 4100 liters.
    7. Expansion tank/product tank volume: 610 liters.
    8. Static pump/product conveyance motor: 380 V, 60 Hz, 5.5 HP.
    9. Circulation pump motor: 380 V, 60 Hz, 40 HP.
    10. Differential pressure control system type: SCR 3000PV.
    11. Differential pressure transmitter: LD 301 D4.
    12. Hard water pressure: 3-4 bar.
    13. Purified water pressure: 3-4 bar.
    14. Cooling water pressure: 3-4 bar, temperature 15-20 °C.
    15. Steam pressure: 6 bar, temperature 165 °C.
    16. Compressed air pressure: 6 bar.
    17. Length: 6400 mm.
    18. Width: 2130 mm.
    19. Total height: 2760 mm.
    20. Autoclave weight: 1610 kg.
    21. Expansion tank weight: 130 kg.
    22. Static pump assembly weight: 100 kg.
    23. Circulation pump assembly weight: 800 kg.
  8. Loading Capacity for TSF 400 kg Machines (Units 5-6)
    1. Cones carrier with nominal cone distance 130 mm: 88 spindles, nominal cone diameter 125 mm, nominal cone height 230 mm, 352 cones.
    2. Cones carrier with nominal cone distance 160 mm: 58 spindles, nominal cone diameter 160 mm, nominal cone height 230 mm, 232 cones.
    3. Cones carrier with nominal cone distance 180 mm: 45 spindles, nominal cone diameter 180 mm, nominal cone height 230 mm, 180 cones.
  9. Specifications for TS-F 400 kg Machines (Units 7-8)
    1. Type of equipment: TS-F 400.
    2. Manufacturing year: 2007.
    3. Construction: Noseda.
    4. Autoclave diameter: 1500 mm.
    5. Autoclave nominal range: 3500 mm.
  10. Specifications for ES Dryers (Units 9-10)
    1. Type of equipment: ES.
    2. Unit 9 manufacturing year: 2002.
    3. Unit 10 manufacturing year: 2007.
    4. Construction: Noseda.
    5. Autoclave diameter: 1500 mm.
    6. Autoclave nominal range: 3500 mm.
  11. Condition
    1. All plants include mix tanks and a sophisticated management control software.