Ho Yong Lee, Polypropylene FDY Filament Extrusion Plant, 200 to 900 Denier, 16 Threadlines
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Description
Overview
Vertical spinning and quenching direct to eight draw modules with two piled threadline, giving sixteen plied threadlines total
200 to 900 denier fully drawn
Tenacity: 3 to 6 grams per denier
Speed: 2200 rpm maximum
Plant Output
900 denier = 96 kg per hour
450 denier = 96 kg per hour
300 denier = 63 kg per hour
200 denier = 43 kg per hour
Extruder
1 extruder (80 mm) with 30:1 L/D ratio, inverter controlled
25 hp main motor with high efficiency reduction gear
Hydraulic Filter Changer
1 hydraulic filter changer
Metering Pumps
4 metering pumps (7 cc x 2)
Each pump can be started and stopped individually to allow for individual spinning pack change
Spinning Head
1 spinning head with four spinnerets that are quickly detachable from the spinning head for cleaning and servicing
Dowtherm heating by electric resistance cartridge heater that makes temperature steady
Quenching Cabinet
1 quenching cabinet (optional air conditioner)
Air current is provided by a turbo fan, controlled by an inverter that enables the air velocity to be adjusted to the correct level for different denier
Air temperature is controlled by refrigerator
Suction Device
1 suction device
Steel Frame Structure
1 steel frame structure
Spin Finish Application
1 spin finish application with roller touch system
DC motor controls rpm of roller
Spin finish oil is supplied and returned continuously from emulsion tank detached next spin finish application
Polymer Feeder
1 polymer feeder (5 hp)
Coloring Unit
1 coloring unit (optional) with newly developed volumetric system
This system makes very excellent color uniformity controlled by screw rpm equipped with special motor and mixer
Draw Parts
8 draw parts (25 mm, heated)
Each drawing position comprises:
1st: heated single roller with one separate roller diameter 225 x 200L orange ball 1 hp
2nd: heated twin roller diameter 225 x 200L orange ball 2 hp
3rd: heated twin roller diameter 225 x 200L orange ball 2 hp
4th: heated twin roller diameter 225 x 200L orange ball 2 hp
Each roller mounted directly onto shaft of an AC motor with static inverter available speed control
Maximum operating speed is 2200 m per minute
All heated rollers have full PID electronic temperature control
Winders
8 winders
Air Interlacing Jets
8 air interlacing jets (one per threadline, 16 total)
Aspirator
1 aspirator supplied with heavy duty plastic tube for connecting to compressed air supply and waste collection bin
Air Compressor
1 air compressor (optional) screw type 100 hp, air tank, air dryer
Electrical Control Cabinets
3 electrical control cabinets
Three sets of control cabinet 1120 mm x 2000 mm x 700 mm
All motors controlled by an inverter
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