Can produce various PU foam with cuboid or cylinder shape, such as general PU foam, memory foam, HR foam, hard PU foam, super soft PU foam, etc.
Can make round foam.
Also can make foam with a density of 50 kg per cubic meter.
The height of the foam can only be 1000 mm.
The quality of the foam basically cannot meet automotive market; there are some tiny cells in the foam.
Main Specification
Layout size: 10,000 mm (L) x 10,000 mm (W) x 3000 mm (H)
Main material store tank: one PPG store tank 3 ton, one TDI store tank 2 ton, one MC store tank 0.5 ton
Agent material store tank: 100 L stainless steel tank (water) x 1, 50 L stainless steel tank (A33, T9, silicon) x 3
Preparatory tank: TDI 80 L stainless steel tank
Standard mould equipped: 2 m x 2.3 m x 1.2 m (H) two set (open mould by manual)
Technical Data
Working mode: full automatic incessantly running (two mould by turn)
Mould open: by manual
Foaming material composing: TDI, MC, PPG, amine, tin, silicon, water 7 compose.
Foam block size (standard mould): 2000 mm x 2300 mm
Foam block height: density less than 20 kg/m3: 1200 mm height
Amine, tin to PPG mix tank also, mixing motor low speed running definite time (according PLC setting).
Pump TDI material from TDI tank to TDI preparatory tank (max 80 L) as PLC setting.
TDI preparatory tank automatic open, and TDI material quickly drop to mix tank, and mixing motor running high speed.
After definite time running on high speed, mixing motor stopped, mix tank move up and open the bottom by PLC control. The entire material well proportioned drop to the mould, start foaming.
Move mix tank up, move out the mould which already start foaming. Place other new mould to the position for next produce.
Main material store tank: 3 ton PPG tank 1 unit, material carbon steel 4 mm thickness, equipped vertical mix device, level meter, temperature meter, filtrate valve, discharge valve, inner stainless steel spire pipe for cooling water; 2 ton TDI tank 1 unit, material carbon steel 3 mm thickness, equipped vertical mix device, level meter, temperature meter, filtrate valve, discharge valve, inner stainless steel spire pipe for cooling water; 0.5 ton MC tank 1 unit, material stainless steel 2.5 mm thickness, equipped level meter, temperature meter, filtrate valve, discharge valve, inner stainless steel spire pipe for cooling water
Agent material tank: 100 L tank (water) 1 unit, material stainless steel 1 mm thickness, equipped filtrate valve, blowoff valve; 50 L tank (amine, tin, silicon) 3 unit, material stainless steel 1 mm thickness, equipped filtrate valve, blowoff valve
Material pipe: PPG material pipe use 2 inch zincification pipe; TDI material pipe use 1 inch stainless steel pipe; MC material pipe using 1/2 inch zincification pipe
Cooling system: equipped 5 HP chiller one set and cooling tower
Mix system: mix motor 7.5 kW, control by Siemens inverter
Control system: Siemens PLC, “TE” electric parts, it can save various formulation
Hydraulic system: lifting hydraulic cylinder Ø80 x 300 1 set, 2.2 kW and 100 L hydraulic device 1 set
Mix tank: 180 L mix tank
Display and control panel: 10.4 inch touch screen
Mould: 2000 mm x 2300 mm x 1200 mm mould 2 set, open by manual
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