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NovaStar, FG145, Horizontal Continuous Foam Machine, 2400mm (New)

NovaStar, FG145, Horizontal Continuous Foam Machine, 2400mm

Description

  1. Overview
    1. Makes long square foam (50 meters or more) that can be peeled and rolled.
    2. Density: 50 kg per cubic meter.
    3. The quality of the foam can meet automotive market requirements.
    4. The plant should be 120 to 150 meters long to install this machine.
  2. Equipment Dimensions
    1. Foaming control platform: 4700 mm (L) x 4500 mm (W) x 3200 mm (H).
    2. Oven declining board: 8100 mm (L) x 1200 mm to 23 mm (W), height adjusted by electric.
    3. Oven side conveyor: 20,000 mm (L) x 2400 mm (W) x 1200 mm (H), width adjusted by electric.
    4. Oven inner conveyor: 20,000 mm (L) x 2400 mm (W) x 800 mm (H).
    5. Oven frame: 20,000 mm (L) x 4500 mm (W) x 3200 mm (H).
    6. Foam block cutter: 1500 mm (L) (option) x 2400 mm (W) x 1300 mm (H).
    7. Roller table after cutting: 6000 mm (L) x 2400 mm (W).
  3. Main Material Storage Tank Configuration
    1. One PPG tank 6 m³: equipped with stainless steel pipe coil of constant temperature, mixing device, made by carbon steel; equipped with 200 L/min material loading pump with 5.5 kW motor.
    2. Two POP & PPG storage tanks 4 m³: equipped with stainless steel pipe coil of constant temperature, mixing device, made by carbon steel; equipped with 200 L/min material loading pump with 5.5 kW motor.
    3. One TDI tank 4 m³: equipped with stainless steel pipe coil of constant temperature, mixing device, made by stainless steel; equipped with 80 L/min material loading pump with 2.2 kW motor.
    4. One MC tank 1 m³: equipped with stainless steel pipe coil of constant temperature, made by stainless steel; equipped with 28 L/min material loading pump with 1.5 kW motor.
  4. Accessory Material Tank Configuration
    1. 200 L tank: 8 pieces.
    2. 1000 L calcium carbonate pre-mixing tank: 1 piece, made by carbon steel, with mixing device.
  5. Technical Data
    1. Dimensions of plant: 39 m (L) x 4.55 m (W) x 3.2 m (H), not including storage tank area.
    2. Foaming width: 1200 to 2300 mm adjustable by electromotor.
    3. Foaming height: max 1200 mm.
    4. Foaming speed: 2000 mm/min to 7000 mm/min.
    5. Foaming density: 10 kg/m³ to 90 kg/m³.
    6. Max foaming output: 300 kg/min.
    7. Max cutting size: 2400 mm (W) x 1300 mm (H).
    8. Mix head: motor power 37 kW; inverter: Siemens (or Delta); max speed: 6000 rpm.
    9. Total power: 150 kW.
    10. Foaming material component: standard configure 13 components, can be increased by request.
  6. Foaming Material Components
    1. Standard configuration includes 13 components.
    2. Additional components can be added by request.
  7. Oven Channel and Conveyor System
    1. Foaming output methods: two foaming output devices – upper spray-head to and fro output (better for high density foam) and bottom overflow output (max foam, better for low density foam).
    2. Oven declining board: 7 section electric adjust (1.4 m fixed board, 1.6 m, 0.6 m, 1.2 m, 1.0 m, 1.0 m, 0.8 m adjust board), digital display and memory function.
    3. Oven channel conveyor: metal scraper chain conveyor; inverter speed control, 4 kW motor and Siemens inverter driver; speed 0~8000 mm/min; 3 of 1.5 kW fan.
    4. Oven side conveyor: metal scraper chain conveyor; inverter speed control, 3.7 kW motor and inverter driver.
    5. Side paper stand: torque motor 440 kg/cm.
    6. Rear side paper stand: electromagnetic variable-speed motor 0.75 kW.
    7. Side paper takeup device: equipped with side paper takeup device, can make foam block with flat top, reduction of cost; length: 6.5 m; motor: 0.2 kW x 2 forward motor, 0.2 kW x 2 up motor; forward distance 3000 mm, upward 300 mm.
  8. Foaming Control Mode
    1. Full automatic foaming with frequency conversion technology.
    2. Production line running speed control by computer system with real-time synchronous; the production line start, stop, auto-clear control by computer full automaticity.
    3. Oven declining board 7 section electric adjust, digital display and memory function.
    4. Oven side scraper chain conveyor width electric adjust.
    5. Computer control system with powerful memory and storage function; it can store more than 100 foaming formulations, and it can be transferred on foaming process without stop; it can produce different spec foam and without stop production, therefore it can reduce cost.
    6. Foam block cutting device can be working with production line or by itself; cutting device equipped with length digital controlled function.
    7. Equipped with 12.1” touch screen, display all production line working state real-time.
    8. Siemens PLC control system.
    9. Control panel equipped with digital display thermometer and digital display hygrometer.
    10. Standard equipment with 4 of glass floater flow meter, as TDI, water, MC, air.
  9. Other Device
    1. Cooling and warm water device: use for material constant temperature; power: cooling 15 hp; heating 20 kW; with 15 t water cooling tower, 2.2 kW water pump (option fan cooling system).
    2. Air compressor: supply compress air for the production line; power: 11 kW/9 kg/cm²; with 1000 L compress air store tank with filter.
    3. Pneumatic valve: three-way glove valve, with electronic position sensor; if the valve not on right position, the control system will be alarm.