Complete Dry PU/PVC Coating Line, 1700mm Roller Width, 30 m/min, 2-Tone Coater, 3-Color Rotogravure Printing

Description

  1. Overview
    1. All motors are inverter controlled
    2. Thermo oil heating system
    3. Drying ovens are heat circulatory
    4. Temperature control through pid micro computer ratio auto temperature control
    5. All the idler rollers are teflon coated
  2. Dissolvers
    1. Two 5 hp dissolvers with invertors and hydraulic up and down vertical movement
    2. Capacity 200 litres and 850 rpm
    3. Highest viscosity 20,000 cps
  3. Mixers
    1. Two 7.5 hp mixers with invertors and hydraulic up and down vertical movement
    2. Capacity 300 litres and 1000 rpm
    3. Highest viscosity 20,000 cps
  4. Paper Inspection Machine
    1. Width 1700 mm
    2. Winding speed 30 meter/min
    3. Automatic edge alignment in winding
    4. Pedestal control and manual brakes type tension controller
  5. Fabric Inspection Machine
    1. Roller width 1700 mm
    2. Speed 30 m/min
    3. Inclined type with back lit inspection
    4. Automatic edge alignment system
    5. Tension controller
  6. Dry Process Pu/Pvc Leather Making Line
    1. Machine length is 7600 mm
    2. Coating is done in two levels
    3. Maximum speed 30 m/min
    4. Roller width 1700 mm
  7. Leather Making Line Components
    1. Conventional automatic edge alignment unwinder – 1 set
    2. Plat splicing table – 1 set
    3. Hydraulic control 40 meter accumulate facility – 1 set
    4. Accumulator pressing and transmission device – 1 set
    5. 2-tone coater – 2 sets
    6. Micro coater (bar knife) – 1 set
    7. Micro coater (umbrella type knife) – 1 set
    8. Heat/thermo oil circulation drying oven 10 m, 15 m, 20 m, 2 m, 20 m (three pass) – 1 set
    9. Steel platform and structure for upper level – 1 set
    10. Accumulator for wet pu base – 1 set
    11. Pre-heating roller for lamination of wet pu base and for lamination without adhesive – 1 set
    12. 2 roller cooling device – 1 set
    13. 3 roller cooling device – 1 set
    14. One set heating roller/three cooling rollers – 1 set
    15. 6 roller cooling device – 1 set
    16. Lamination device – 2 sets (one for fabric and one for wet pu base)
    17. Separating cooling and trimming device – 1 set
    18. Standard double-motor turret winder – 2 sets
    19. Transmission device – 15 sets
    20. Electrical control box and operation panel – 1 set
  8. 3-Color Rotogravure Printing Machine
    1. Roller width 1700 mm
    2. Max speed 40 m/min
    3. Drying oven circulation max temp 180
  9. Rotogravure Printing Machine Components
    1. Convectional automatic edge alignment unwinder
    2. Hydraulic control 24 meter accumulator
    3. Rotogravure printing machine
    4. Heat/thermo oil circulation drying oven 10 m
    5. 3 roller cooling
    6. Standard single motor turret winder
  10. Embossing Machine
    1. Roller width 1700 mm
    2. Max speed 15 m/min
  11. Embossing Machine Components
    1. Manual adjustment unwinder
    2. Cooling guide roll
    3. Electro thermal tube device and heat preservation device
    4. Pneumatic embossing machine
    5. Foil unwinder
    6. Stainless steel cooling roller
    7. Foil film winder
    8. Fixed winder
  12. Finished Goods Inspection Machine
    1. Two machines
    2. Roller width 1700 mm
    3. Winding speed 60 m/min
    4. Maximum diameter 12"
    5. Automatic edge alignment system
    6. Meter counter
    7. Tensions controller
  13. Tumbling Machine
    1. Capacity 250 meter
    2. Speed of cylinder 35 rpm
    3. Temperature control system